Model | 907.6 |
with code W22 (Fixed window, center left) | |
with code W23 (Fixed window, center right) | |
Model | 907.6 |
with code W24 (Sliding window center left) | |
with code W25 (Sliding window center right) | |
Model | 907.6 |
with code W27 (Fixed window, rear left) | |
with code W28 (Fixed window at rear right) | |
Model | 907.6 |
with code W34 (Sliding window rear left) | |
with code W35 (Sliding window rear right) | |
Model | 907.7 |
Model | 907.8 |
with code IR4 (Wheelbase 3665 mm) | |
except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) | |
except code IR7 (Wheelbase 4325 mm, overhang 2015 mm) |
Shown on model 907.733 with code T16 (right sliding door), right side of vehicle |
1 | Rear side wall paneling up to window cutout |
D63.10-1985-05
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | ||
3 | Remove rear side wall paneling up to window cutout (1) |
| |
Model 907.6 with window in side wall except code T16 (right sliding door) right side of vehicle, Model 907.6 with window in side wall except code T19 (left sliding door) left side of vehicle, Model 907.7 except code T16 (right sliding door) right side of vehicle, Model 907.7 except code T19 (left sliding door) left side of vehicle | |||
| 000 588 00 84 00 Heat gun | ||
1K-zinc dust paint | |||
4 | Prepare rear side wall paneling up to window cutout (1) for installation |
| |
Model 907.6 with window in side wall except code T16 (right sliding door) right side of vehicle, Model 907.6 with window in side wall except code T19 (left sliding door) left side of vehicle, Model 907.7 except code T16 (right sliding door) right side of vehicle, Model 907.7 except code T19 (left sliding door) left side of vehicle | |||
1K-zinc dust paint | |||
5 | Detach respective window cutout |
| |
1K-zinc dust paint | |||
Set of templates | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
6 | Install rear side wall paneling up to window cutout (1) |
| |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Model 907.6 with window in side wall except code T16 (right sliding door) right side of vehicle, Model 907.6 with window in side wall except code T19 (left sliding door) left side of vehicle, Model 907.7 except code T16 (right sliding door) right side of vehicle, Model 907.7 except code T19 (left sliding door) left side of vehicle | |||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Black seam seal 300 ml | |||
As an alternative to restoring the surfaces | |||
| |||
Use basic body filler on body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
7 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
8 | Remove welding protection blankets | ||
9 | Clean repair area | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
10 | Prime repair area with primer filler | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
11 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Paint repair area adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
13 | Add cavity preserving agent | ||
14 | Install all detachable body components in area to be repaired |
906 589 01 23 00
Set of templates
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1107-01A | Black seam seal 300 ml | A 005 989 63 20 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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