Install and weld in rear side wall paneling up to window cutout

AR63.10-D-0026-03TS

Install and weld in rear side wall paneling up to window cutout

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907.6

with code T16 (Sliding door right)

with code W22 (Fixed window, center left)

with code W23 (Fixed window, center right)

Right side of vehicle

Model

907.6

with code T16 (Sliding door right)

with code W24 (Sliding window center left)

with code W25 (Sliding window center right)

Right side of vehicle

Model

907.6

with code T16 (Sliding door right)

with code W27 (Fixed window, rear left)

with code W28 (Fixed window at rear right)

Right side of vehicle

Model

907.6

with code T16 (Sliding door right)

with code W34 (Sliding window rear left)

with code W35 (Sliding window rear right)

Right side of vehicle

Model

907.6

with code T19 (Sliding door left)

with code W22 (Fixed window, center left)

with code W23 (Fixed window, center right)

Left side of vehicle

Model

907.6

with code T19 (Sliding door left)

with code W24 (Sliding window center left)

with code W25 (Sliding window center right)

Left side of vehicle

Model

907.6

with code T19 (Sliding door left)

with code W27 (Fixed window, rear left)

with code W28 (Fixed window at rear right)

Left side of vehicle

Model

907.6

with code T19 (Sliding door left)

with code W34 (Sliding window rear left)

with code W35 (Sliding window rear right)

Left side of vehicle

Model

907.7

with code T16 (Sliding door right)

Right side of vehicle

Model

907.7

with code T19 (Sliding door left)

Left side of vehicle

Model

907.8

with code IR4 (Wheelbase 3665 mm)

except code IR6 (Wheelbase 4325 mm, overhang 1615 mm)

except code IR7 (Wheelbase 4325 mm, overhang 2015 mm)

Repair materials

Number

Designation

Order number

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

1

Apply seam seal in hatched areas.

2

Install rear side wall paneling up to window cutout (1), fit, and fix in place.

3

Rear side wall paneling up to window cutout (1)   (area A).

4

Rear side wall paneling up to window cutout (1)   (area B).

5

Rear side wall paneling up to window cutout (1)   (area C).

6

Rear side wall paneling up to window cutout (1)   (areas U1, V, W, X, Y1).

7

Rear side wall paneling up to window cutout (1)   (areas U and Y).

8

Apply a bead to spot weld flange on rear sidewall paneling (1) on wheel arch (area W).

9

Tack rear side wall paneling up to window cutout (1)   (area E).

10

Rear side wall paneling up to window cutout (1)   (areas D and F).

11

Surface-grind inert-gas tack welds and inert gas welds (areas D, E, and F).

12

Remove shavings.

13

Rear side wall paneling up to window cutout (1)   (area O).

14

Surface-grind rear side wall paneling up to window cutout (1) in cross-hatched areas.

15

Remove shavings.

16

Restore surfaces in cross-hatched areas and smooth.

 Different methods can be used to restore the surfaces.