1 | Front longitudinal frame member section |
2 | Stiffening bracket |
3 | Front longitudinal frame member |
4 | Bracket with towing lug |
6 | Bracket |
D61.10-1124-06
Warning | Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. | Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. | |
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
Topical note | Guidelines for replacing front end/wheel well | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove front cross member | ||
Observe before starting repair: | |||
2 | Remove all detachable parts in repair area | ||
3 | Cover all detachable parts remaining on vehicle with spark protection blanket | ||
4 | Separate section of front longitudinal frame member (1) and machine connecting plate | ||
Work instructions for cutting | |||
Zinc dust paint suitable for spot welding | |||
Spot weld milling cutter | |||
5 | Straighten connecting plates, grind down to bare metal and coat with zinc dust paint | Zinc dust paint suitable for spot welding | |
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General notes on welding | |||
6 | Prepare new section of longitudinal frame member (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
7 | Fit new section of front longitudinal member frame (1), align and fix in place | ||
8 | Weld in new section of front longitudinal member frame (1) | ||
9 | Grind off any residue welding material | ||
10 | Prepare stiffening bracket (2) for installation | ||
Zinc dust paint suitable for spot welding | |||
11 | Weld in stiffening bracket (2) | ||
12 | Grind off any residue welding material | ||
13 | Install front cross member | ||
14 | Remove spark protection blankets | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
15 | Clean areas repaired and priming with MB primer filler | Use only primer filler approved by Daimler AG: | |
16 | Supplement standard seals with MB body sealant | ||
White sealing compound, 310 ml, DBL 6069.20 | |||
17 | Supplement standard underfloor protection with MB permanent underbody sealant | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
18 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG | |
19 | Add cavity preserving agent | ||
20 | Reinstall all detachable parts removed from repair area |
201 589 00 51 00
Spot weld milling cutter
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