Prepare front longitudinal member frame section for installation

AR61.10-D-5899-02F

Prepare front longitudinal member frame section for installation

Model

909

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

1

Mark separation line (9) on both sides of front longitudinal frame member (3).

 Dimensions:
c = 105 mm (measured from vehicle jack support point (5))

2

Separate section (1) of front longitudinal frame member (3) along separation line (9).

3

Separate stay (10) from section (1).

 Dimensions:
d = 55 mm

4

Mark line (11) on three sides of section (1).

 Dimensions:
e = 55 mm

5

Mark separation lines (12) at both section roundings (1).

 Dimensions:
f = 55 mm

6

Cut section (1) along separation lines (12) at a cutting depth of approx. 2 mm.

7

Taper areas (13, 14 and 15) section (1) so that it can still be pushed into the sheet metal remaining on the front longitudinal frame member on the vehicle.

8

Grind areas (13, 14 and 15) down to bare metal and coat with zinc dust paint.