P25.10-2076-08
1 | Dual clutch | 3 | Drive plate | ||||
2 | Retaining ring | 4 | Retaining ring |
5 | Release bearing |
6 | Guide tube |
7 | Radial shaft sealing ring |
8 | Release lever |
P25.10-2070-05
1 | Dual clutch |
9 | Drift |
P25.10-2072-11
| Remove | ||
1 | Remove the transmission | ||
2 | Mark installation position of retaining ring (2) | ||
3 | Remove retaining ring (2) | ||
4 | Remove drive plate (3) | ||
5 | Remove retaining ring (4) | ||
6 | Attach extraction and insertion tool and release dual clutch (1) from drive shaft | Extraction and insertion tool | |
7 | Detach extraction and insertion tool and remove dual clutch (1) | ||
8 | Remove release bearing (5) | Only handle release bearing (5) by the outer bearing. | |
| Check | ||
9 | Check the release bearing (5) for wear and damage | In the event of complaints | |
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Replace release bearing (5) and dual clutch (1). | |||
10 | Check dual clutch (1) for wear and damage | In the event of complaints | |
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Replace release bearing (5) and dual clutch (1). | |||
11 | Check area around the guide tube (6) for oil loss | In the event of complaints | |
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Replace outer radial shaft sealing ring. | |||
12 | Check inner radial shaft sealing ring (7) for leaktightness | In the event of complaints | |
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Replace transmission. | |||
| Clean | ||
13 | Clean contact areas between release bearing (5) and release levers (8) | ||
| Install | ||
14 | Lightly grease contact areas between release bearing (5) and release levers (8) at release levers (8) | Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g | |
15 | Attach release bearing (5) to guide tube (6) | The release bearing (5) only fits in one position on the guide tube (6). | |
Ensure that both bearings lie on the relevant release lever (8) correctly and are able to move slightly. | |||
16 | Reset and tension dual clutch (1) | If the removed dual clutch (1) is reinstalled. | |
Tensioning device | |||
17 | Place dual clutch (1) onto drive shaft | ||
18 | Drive dual clutch (1) onto drive shaft using drift (9), as shown, far enough to allow retaining ring (4) to be installed | Drift punch | |
19 | Install retainer ring (4) | Installation: Install new circlip (4). | |
20 | Attach drive plate (3) | The drive plate (3) only fits in one position in the gearing of the dual clutch (1). | |
21 | Install circlip (2). | Observe marking for installation position. | |
22 | Install transmission |
463 589 00 15 00
Drift punch
700 589 08 43 00
Extraction and insertion tool
700 589 01 31 00
Tensioning device