D14.20-A005-09
Shown with code KL5 (Fuel filter with water separator) |
1 | Bolts | 5 | Electrical line | 9 | Aneroid capsule | ||
2 | Coolant hose | 6 | Drain pipe (with code KL5 (fuel filter with water separator)) | 10 | Oil-dipstick guide tube | ||
3 | Electrical connector | 7 | Drain connection (with code KL5 (fuel filter with water separator)) | 11 | Screw | ||
4 | Electrical connector | 8 | Vacuum line |
D14.20-A006-79
Shown with code KL5 (Fuel filter with water separator) |
12 | Bracket | 16 | Screw | 19 | Screw | ||
13 | Screw | 17 | Bolts | 20 | Screw | ||
14 | Pressure lines | 18 | Bolts | 21 | Exhaust gas recirculation | ||
15 | Bracket |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Remove ground line of battery. | ||
2 | Drain off coolant. | ||
3 | Unscrew screws (1) or exhaust gas recirculation line. | Installation: Replace seal. | |
Bolt, exhaust gas recirculation line to exhaust gas recirculation bypass flap | |||
Set of flexible head wrenches | |||
4 | Lower vehicle. | ||
5 | Remove the coolant expansion reservoir. | ||
6 | Remove exhaust gas recirculation line at front. | ||
7 | Remove coolant hose (2) from bypass flap of the exhaust gas recirculation (21). | Collect coolant which flows out. | |
Commercially available devices/tools | |||
Installation: Check clamps. | |||
Hose clamp pliers | |||
Depending on the findings, | |||
| |||
replace the affected clamp. | |||
8 | Disconnect electrical connector (3). | ||
9 | Disconnect electrical connector (4). | ||
10 | Expose electric line (5). | ||
11 | Remove drain line (6) from drain connection (7) and remove it from working area. | Engine 642 in model 907 | |
12 | Remove vacuum line (8) from diaphragm capsule (9). | ||
13 | Remove oil-dipstick guide tube (10) and press it to one side. | To do so, remove screw/bolt (11). | |
M6 | |||
14 | Remove bracket (12). | To do so, remove screw/bolt (13). | |
Screw/bolt, bracket to cylinder head cover | |||
15 | Remove pressure lines (14) from bracket (15). | To do this, remove screw (16). | |
M6 | |||
16 | Remove bracket (15). | M6 | |
17 | Remove screws (17). | Bolt, exhaust gas recirculation bypass flap to bracket | |
Set of flexible head wrenches | |||
18 | Remove screws (18). | Bolt, housing of exhaust gas recirculation valve to holder | |
Set of flexible head wrenches | |||
19 | Remove screw (19). | The screw (19) cannot be removed. | |
Bolt, housing of exhaust gas recirculation valve to holder | |||
Set of flexible head wrenches | |||
20 | Unscrew the screw (20) and remove the exhaust gas recirculation (21) upwards. | Installation: Before placing the EGR (21), insert the screw (19) into the bores on the flange of the EGR (21). | |
Bolt, housing of exhaust gas recirculation valve to holder | |||
Set of flexible head wrenches | |||
| Clean | ||
21 | Clean the sealing surfaces of the EGR (21). | Assembly cleaner | |
22 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
23 | Check for leaktightness when engine is running. | Visual inspection only. |
454 589 00 37 00
Hose clamp pliers
001 589 81 09 00
Set of flexible head wrenches
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