Modification notes |
08.06.2016 | Tightening torques inserted. | Operation step 1 | AR01.45-D-7500-06R |
08.06.2016 | Tighten screw/bolts in numerical sequence, added. | Operation step 1 | AR01.45-D-7500-06R |
09.11.2016 | Detach clamp with electrical line on oil pan, added. | Operation step 11 | |
10.11.2016 | Detach electrical line on alternator, added. | Operation step 12 |
Shown on vehicle with code MS9(Engine version EURO 4) without code H08 (Roof A/C intensified) |
1 | Oil pan |
2 | Charge air hose |
3 | Bracket of engine wiring harness |
4 | Ground strap |
5 | Left engine support |
6 | Clamp |
7 | Engine oil level sensor |
8 | Electrical line |
9 | Clamp |
10 | Cable duct |
11 | Electrical line |
12 | Screw |
13 | Bracket |
D01.45-1139-06
Shown on vehicle with code MP5(Engine version EURO 5) without code H08 (Roof A/C intensified) |
1 | Oil pan |
2 | Charge air hose |
3 | Bracket of engine wiring harness |
4 | Ground strap |
5 | Left engine support |
6 | Clamp |
10 | Cable duct |
14 | Screw |
15 | Bracket |
D01.45-1138-06
Shown on vehicle with code MS9(Engine version EURO 4) |
1 | Oil pan |
10 | Cable duct |
16 | Screw |
17 | Screw |
18 | Bolts |
D01.45-1137-06
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
| Remove/install | ||
Danger | Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of poisoning caused by swallowing battery electrolyte or absorption of lead through the skin or body orifices. Risk of death due to voltage U >= 30 V AC and U >= 60 V DC. | No fires, sparks, open flames, or smoking. Wear acid-resistant gloves, clothing, and glasses. Pour battery acid only into suitable and appropriately marked containers. | |
1 | Disconnect battery ground line | ||
Topical note | Notes on battery | ||
2 | Drain engine oil from oil pan (1) | ||
| |||
3 | Remove additional aggregate carrier for 2nd A/C compressor |
| |
4 | Detach air intake hose on ATL | ||
5 | Detach charge air hose (2) on throttle valve actuator | Clamp, charge air hose to charge air cooler/throttle valve actuator | |
6 | Detach fan cowl on cooler | ||
7 | Attach engine support device | ||
| 000 588 08 62 00 Engine support fixture | ||
8 | Remove engine mount screws at engine supports | Screw/bolt, engine mount to front engine support | |
9 | Remove the engine wiring harness holder (3) and ground strap (4) from left engine support (5) | ||
10 | Release and disconnect electrical connection on engine oil level sensor (7) | ||
11 | Detach clamp (6) with electrical line on oil pan (1) | ||
12 | Detach electrical line (8) on alternator | Nut, circuit B+ to alternator | |
13 | Detach clamp (9) with electrical lines (11) at cable duct (10) | Engine 646 in model 909 | |
14.1 | Remove screw/bolt (12) and remove bracket (13) | Engine 646 in model 909 | |
14.2 | Remove screw/bolt (14) on holder (15) and pull cable duct (10) downwards | Engine 646 in model 909 | |
15 | Remove screw (16) | ||
16 | Push cable duct (10) from screw/bolt (17) upwards | ||
17 | Lay cable duct (10) to the rear out of the working area | ||
18 | Remove screws (18) | Bolt, transmission bell housing to oil pan | |
19 | Detach stabilizer bar on frame floor assembly | ||
20 | Lift engine | ||
| 000 588 08 62 00 Engine support fixture | ||
21 | Remove remaining screw/bolts for oil pan (1) from crankcase | ||
Pay attention to different screw/bolt lengths and screw/bolt diameters. | |||
Bolt, oil pan to rear crankshaft seal | |||
Bolt, oil pan to timing case cover | |||
Bolt, oil pan to cylinder crankcase | |||
22 | Remove oil pan (1) | ||
23 | Clean sealing surfaces | ||
Installation: Replace seal. | |||
Loctite 7063 (400 ml) cleaning spray | |||
Loctite 7200 | |||
24 | Detach engine oil level sensor (7) | When installing a new oil pan (1). | |
25 | Install in the reverse order | ||
26 | Pour in engine oil | ||
| |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
27 | Perform engine test run and check engine in area of the oil pan (1) for leaks |
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