ar4215b0010xa

Remove/install automatic linkage adjuster

Type ar · emne 42.15 · versjon 0204 · 2020-08-14

Gjelder for: Model 368 with rear axle 742.82 with front axle 739.916 Model 384 with rear axle 742.82 with front axle 739.916 Model 384 with rear axle 772.100 with front axle 739.916 Model 685.2 with front axle 734.021

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Plassering

Funksjonsgruppe 2 Understell › 42 Bremse-hydraulikk og -mekanikk › 42.15 Mekanikk — Serie 368 · Serie 384 · Serie 685 (modeller 2**)

EinPAS 21 Bremser/undertrykkssystem/trykkluftsystem › 21.15 Driftsbrems/undertrykkssystem › 21.15.40 Driftsbrems foran — Serie 368 · Serie 384 · Serie 685 (modeller 2**)

EinPAS 21 Bremser/undertrykkssystem/trykkluftsystem › 21.15 Driftsbrems/undertrykkssystem › 21.15.42 Driftsbrems bak — Serie 368 · Serie 384 · Serie 685 (modeller 2**)

Gjelder også motorer/girkasser: 734 021, 739 916, 742 82*, 772 100

AR42.15-B-0010XA

Remove/install automatic linkage adjuster

04.08.2020

Model

368 with rear axle 742.82 with front axle 739.916

Model

384 with rear axle 742.82 with front axle 739.916

Model

384 with rear axle 772.100 with front axle 739.916

Model

685.2 with front axle 734.021

Remove/install automatic linkage adjuster

1

Forked rod

2

Automatic regulator

3

Articulation pin

4

Washer

5

Counter pin

6

Compensating washer

7

Spacer washer

8

Lock-ring

9

Control lever

10

Mechanical adjustment screw

11

Nut

12

Holder

13

Nut

B42.15-0009-01

Remove

1

Work the engine until the pneumatic brake system reaches the working pressure and release parking brake

It is necessary for rear axles.

Vehicle should be on the leveled place and with wedges on wheels.

.Pressure regulator

*BE42.60-B-1001-01A

2

Uncouple bifurcated rod (1) from automatic regulator (2) removing split pin (5) and articulation pin (3)

3

Remove fastening nut (11) from command lever (9) and fastening nut (13) from support (12)

4

Remove lock-ring (8) from the brake camshaft

5

Remove spacer washer (7) and shim (6)

6

Turn mechanical regulator screw (10) until that automatic regulator (2) is free from bifurcated rod (1) removing it after that

Install

7

Install automatic regulator (2) in the brake camshaft with hexagonal adjustment part at opposite side to the brake actuator cylinder

It is necessary to pressurize the pneumatic tanks and release the parking brake to install the automatic regulator in the rear axle. Wheels must be wedged.

Lubricate the brake camshaft spline with long term grease.

During installation, the lever should be kept away from bifurcated rod. You can do that via mechanical adjusting screw.

Molybdenum disulfide running-in paste

*BR00.45-Z-1045-06A

.Pressure regulator

*BE42.60-B-1001-01A

8

Assemble spacer washer (7) and shim (6)

9

Assemble lock-ring (8)

Check the axial play of the brake camshaft, if necessary adjust it by shims.

.Compensating washers thickness

*BE42.15-B-1002-01D

.Axial clearance of camshaft

*BE42.15-B-1001-01D

10

Align regulator lever holes (2) and bifurcated rod (1)

To get the holes alignment, turn the mechanical adjustment screw clockwise.

11

Insert articulation pin (3), washer (4) and counter pin (5)

Lubricate the pin lightly.

Grease, DB supply specification 6804 - Class 267.0

*BR00.45-Z-1107-06A

12

Install support (12) and nut (13)

.Combined cylinder in the support

*BA42.10-B-1001-08A

13

Adjust command lever (9)


.

AR42.15-B-0010-02XA

14

Install fastening nut (11) of command lever (9)

.Dampening spring bolts of the brake pads

*BA42.15-B-1007-01B

Values for attesting the mechanical aspects

Number

Designation

Type 368.052/054/150/154

BE42.15-B-1001-01D

Axial clearance of camshaft

mm

1,66

Values for attesting the mechanical aspects

Number

Designation

Type 368.052/054/150/154

BE42.15-B-1002-01D

Compensating washers thickness

mm

-

Pneumatic brake system

Number

Designation

Chassis 368.00/05/10/11/15; 382.07/08/11/12/15/17/18; 384.06/07/11/14/20/22/31/33; 634.001/011/012/014/061/071/081; 693.02/10/12/14/15/17/18/19/34/38; 694.00/02/04; 695.01/02/03/04/05; 695.30; 696.08/09; 696.36

BE42.60-B-1001-01A

Pressure regulator

Opening pressure - Wabco/Knorr

bar

9,8 ... 10,2

Closing pressure - Wabco/Knorr

bar

8,7 ... 9,3

Service pressure - Wabco/Knorr

bar

13

Opening pressure of safety valve - Wabco/Knorr

bar

14,5 ... 17,0

Tires filling safety valve opening pressure - Wabco

bar

-

Admissible leakage - Wabco/Knorr

bar (menor ou igual cm3)

10

Pressure on the test stand feeding circuit - Wabco/Knorr

bar

15

Pressure applied to the port 1 for leak test - Wabco/Knorr

bar

10

Pressure applied on the port 21 for leak test - Wabco/Knorr

bar

10

Brake cylinder

Number

Designation

Type 368.0/1, 382.0/1, 384.2/3, 386.3, 634.0, 682.3, 684.2

BA42.10-B-1001-08A

Combined cylinder in the support

M16x1.5 self-locking

Nm

180...210

Mechanical brake

Number

Designation

Type 368, 382, 384, 634, 688.1, 693, 695, 696

BA42.15-B-1007-01B

Dampening spring bolts of the brake pads

Nm

9...12

Repair materials

Number

Designation

Order number

BR00.45-Z-1045-06A

Molybdenum disulfide running-in paste

A 000 989 51 51 10

BR00.45-Z-1107-06A

Grease, DB supply specification 6804 - Class 267.0

Use corresponding commercially available repair materials.

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