Replace transmission

SM26.10-D-0002DJ

Replace transmission

31.10.2014

MODEL

906.### #N

with CODE GD8 (6-speed ECO Gear 360 manual transmission)

with CODE M53 (Constant speed control)

with CODE MT4 (Electronic engine speed governor, variable)

MODEL

906.### #S as of 838268 up to 848732

with CODE GD8 (6-speed ECO Gear 360 manual transmission)

with CODE M53 (Constant speed control)

with CODE MT4 (Electronic engine speed governor, variable)

Operation no. of the operation texts or standard texts and flat rates

Category

Op. no.

Operation text

Time

Acc. no.

Code

N

02 6961 0

Replace manual transmission

54 940 94

DREHZNEUT

1

Ventilation box

2

Nut

3

Relay holder

4

Screw



Check

1

Check whether vehicle is affected by measure

SM26.10-D-0002-01DJ



Remove

2

Disconnect battery ground line



AR54.10-D-0003SD

3

Remove air filter housing



MODEL 906 with ENGINE 651

AR09.10-D-1150WE

4

Remove ventilation box (1)

 To do this, remove nuts (2).

5

Remove driver seat



AR91.10-D-1010H

6

Remove insulation above seat base

 Insulation lies loose.

7

Loosen relay holder (3) in seat base

 To do so, remove screws/bolts (4) and place relay holder (3) to one side.

8

Remove center footwell cover



AR68.30-D-1320A

9

Remove transmission



MODEL 906 with TRANSMISSION 711.680

AR26.10-D-0020H



Install

10

Install new transmission



MODEL 906 with TRANSMISSION 711.680

AR26.10-D-0020H

 New transmission is delivered with position sensor installed for neutral position. The electrical connection at position sensor for neutral position is only connected after the wiring harness has been routed.

11

Install electrical wiring harness for transmission neutral position sensor

SM26.19-D-0005-01DJ

 A TIPS case must be generated for obtaining the electrical wiring harness for position sensor for transmission neutral position.

 Wiring harness repair kit, basic

*000589139900

12

Install center footwell cover



AR68.30-D-1320A

13

Fasten relay holder (3) in seat base

 To do this, fasten relay holder (3) with screws/bolts (4).

14

Install insulation above seat base

 Place insulation loosely.

15

Install driver seat



AR91.10-D-1010H

16

Install ventilation box (1)

 To do this, fasten ventilation box (1) with nuts (2).

17

Install air filter housing



MODEL 906 with ENGINE 651

AR09.10-D-1150WE

18

Connect ground cable to battery



AR54.10-D-0003SD

19

Code transmission neutral position sensor in CDI control unit and teach in



AR54.21-D-0015X

 To do this, follow operation steps in XENTRY under the menu item Control units.



Check

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

20

Perform function check for rpm increase

Parts ordering note

Part no.

Designation

Quantity

Prefabricated electrical wiring harness for transmission neutral position sensor

1

A 906 260 24 01

New transmission

1

A 000 545 69 80

Seal

4

A 008 545 63 26

Female contact

4

A 000 545 87 80

Blind plug

2

A 220 540 00 81

Clutch

1

A 002 997 24 90

Cable tie