MODEL | 906.### #N |
with CODE GD8 (6-speed ECO Gear 360 manual transmission) | |
with CODE M53 (Constant speed control) | |
with CODE MT4 (Electronic engine speed governor, variable) | |
MODEL | 906.### #S as of 838268 up to 848732 |
with CODE GD8 (6-speed ECO Gear 360 manual transmission) | |
with CODE M53 (Constant speed control) | |
with CODE MT4 (Electronic engine speed governor, variable) |
Operation no. of the operation texts or standard texts and flat rates | |||||
Category | Op. no. | Operation text | Time | Acc. no. | Code |
N | 02 6961 0 | Replace manual transmission | 54 940 94 | DREHZNEUT | |
1 | Ventilation box |
2 | Nut |
D83.10-1181-11
3 | Relay holder |
4 | Screw |
D54.15-1145-05
| Check | ||
1 | Check whether vehicle is affected by measure | ||
| Remove | ||
2 | Disconnect battery ground line | ||
| |||
3 | Remove air filter housing | ||
| MODEL 906 with ENGINE 651 | ||
4 | Remove ventilation box (1) | To do this, remove nuts (2). | |
5 | Remove driver seat | ||
| |||
6 | Remove insulation above seat base | Insulation lies loose. | |
7 | Loosen relay holder (3) in seat base | To do so, remove screws/bolts (4) and place relay holder (3) to one side. | |
8 | Remove center footwell cover | ||
| |||
9 | Remove transmission | ||
| MODEL 906 with TRANSMISSION 711.680 | ||
| Install | ||
10 | Install new transmission | ||
| MODEL 906 with TRANSMISSION 711.680 | ||
New transmission is delivered with position sensor installed for neutral position. The electrical connection at position sensor for neutral position is only connected after the wiring harness has been routed. | |||
11 | Install electrical wiring harness for transmission neutral position sensor | ||
A TIPS case must be generated for obtaining the electrical wiring harness for position sensor for transmission neutral position. | |||
Wiring harness repair kit, basic | |||
12 | Install center footwell cover | ||
| |||
13 | Fasten relay holder (3) in seat base | To do this, fasten relay holder (3) with screws/bolts (4). | |
14 | Install insulation above seat base | Place insulation loosely. | |
15 | Install driver seat | ||
| |||
16 | Install ventilation box (1) | To do this, fasten ventilation box (1) with nuts (2). | |
17 | Install air filter housing | ||
| MODEL 906 with ENGINE 651 | ||
18 | Connect ground cable to battery | ||
| |||
19 | Code transmission neutral position sensor in CDI control unit and teach in | ||
| |||
To do this, follow operation steps in XENTRY under the menu item Control units. | |||
| Check | ||
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
20 | Perform function check for rpm increase |
000 589 13 99 00
Wiring harness repair kit, basic
Parts ordering note |
Part no. | Designation | Quantity |
Prefabricated electrical wiring harness for transmission neutral position sensor | 1 | |
A 906 260 24 01 | New transmission | 1 |
A 000 545 69 80 | Seal | 4 |
A 008 545 63 26 | Female contact | 4 |
A 000 545 87 80 | Blind plug | 2 |
A 220 540 00 81 | Clutch | 1 |
A 002 997 24 90 | Cable tie |
Referenced documents
- ar0910d1150we Remove/install air filter housing
- ar2610d0020h Remove/install transmission
- ar5410d0003sd Disconnect/connect battery ground line
- ar5421d0015x SCN coding of control units
- ar6830d1320a Remove/install center footwell cover
- ar9110d1010h Remove/install driver seat
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- sm2610d000201dj Affected vehicles: Replace manual transmission
- sm2619d000501dj Install electrical wiring harness for transmission neutral position sensor