Remove/install headliner

AR68.30-P-4300PM

Remove/install headliner

16.2.12

 

Remove/install

 Danger!

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Activate service mode in Telematic Alarm Identification on Demand (emergency call system) (TELE AID)

Only on model 463.248 up to 1.4.07 with code (ET2) TELE AID car emergency call system

AR82.95-P-0005-03GR



Notes regarding the Tele-Aid emergency call system

AH82.95-P-0001-01GA

2

Disconnect ground line of battery (G1)

Model 463.236/248 with code (979) Special protection version, with code (ZS6) Special protection version FB6, with code (E26) 100 Ah additional battery incl. cutoff relay,

Model 463.236/248 with code (979) Special protection version, with code (ZS7) Special protection version FB7, with code (E26) Additional battery 100 Ah incl. cutoff relay

AR54.10-P-0003PM



Notes on battery

All models

AH54.10-P-0001-01A

3

Remove seat and console

 Remove only right seat with console

AR91.10-P-3300GR

4.1

Remove rear seat

 Only on vehicles with individual seats in rear.

AR91.12-P-1000SA

4.2

Remove rear seat backrest

 Only on vehicles with individual seats in rear.

AR91.12-P-1620PM

5

Remove right rear seat from console

 Only on vehicles with individual seats in rear.

AR91.12-P-1680PV

6

Remove inside rearview mirror

AR68.40-P-0001GM

7

Remove inside rearview mirror base (1)

8

Remove overhead control panel control unit (N70)

AR82.20-P-1000GM

9

Remove bolt (38)

 Installation: Use new microencapsulated bolts (38).



*BA68.30-P-1005-01B

10

Remove left sun visor (2) and right sun visor (3)

 Pivot left sun visor (2) and right sun visor (3) to side, unscrew bolts from bracket (4)

Disconnect electrical connector and remove left sun visor (2) and right sun visor (3).

11

Remove handsfree system microphone (B25) from headliner (13)

Only for model 463.248 with code (979) Special protection version

 Handsfree system microphone (B25) is only clamped



*110589035900

12

Remove bearings (5) for sun visors

 Mounting screw is located below flap (6).

13

Remove grab handles (7)

For this purpose, carefully pull back covers (8) and unscrew bolts.

14

Remove rubber frame from door entry (9)

 Installation: Rubber frame from door entry (9) should be positioned correctly in trim parts

15

Remove door entry covering (10)

 Carefully remove door entry coverings (10). The door entry coverings (10) are fastened with double-sided adhesive tape, danger of breakage.

 Installation: Replace double-sided adhesive tape.

*BR00.45-Z-1085-02A

16

Remove rubber frame from cargo space opening (29)

 Installation: Load compartment opening rubber frame (29) must be positioned correctly in trim parts.

17

Remove coverings (12)

 Coverings (12) are fastened with Velcro connection, loosen carefully.

18

Remove load compartment panelings (11)

 Load compartment panelings (11) are fastened with Velcro connection, loosen carefully.

19

Remove left rear reading lamp (E11/1) and right rear reading lamp (E11/2)

AR82.20-P-1120GR

20

Remove left rear dome lamp (E15/8) and right rear dome lamp (E15/9)

21

Remove left and right front seat belt guide bracket (15) from belt height adjuster (17)

 For this purpose, unclip cover (14) from front seat belt guide bracket (15) on B-pillar paneling (16)



*BA91.40-P-1002-01C

22

Unclip bolt covers (18) from B-pillar paneling (16) and unscrew mounting bolts below

 Installation: Use new micro-encapsulated bolts.



*BA68.30-P-1011-01B

23

Remove front belt reel cover (19)

 For this purpose, remove bottom clip (20)

24

Remove B-pillar paneling (16)

 Fasten B-pillar paneling (16) with double-sided adhesive tape. Carefully detach glue bead.

 Installation: Replace double-sided adhesive tape.

25

Remove C-pillar upper belt guide fitting (21) from belt height adjustment (22)

 Unclip bolt cover (23) and unscrew bolts below



*BA91.40-P-1005-01C

26

Unclip bolt covers (24) from C-pillar paneling (25) and unscrew mounting bolts below

 Installation: Use new micro-encapsulated bolts.



*BA68.30-P-1010-01B

27

Remove rear belt reel cover (26)

 Rear belt reel cover (26) is fastened with double-sided adhesive tape Carefully detach glue bead.

 Installation: Replace double-sided adhesive tape.

28

Remove rear seat belt guide bracket (27)

For this purpose, unclip screw cap (28) and unscrew screw.



*BA91.40-P-1001-01C

29

Remove fire extinguisher agent reservoir

 Only on vehicles with fire extinguisher system.

AR86.10-P-0100A

30

Remove C-pillar paneling (25)

 B-pillar paneling (25) is fastened with double-sided adhesive tape. Carefully detach glue bead.

 Installation: Replace double-sided adhesive tape.

31

Remove stowage box

 Only on model 463.236/248 with code (979) Special protection version, with code (ZS6) Special protection version FB6, with code (E26) Additional battery 100 Ah including cutoff relay,

Model 463.236/248 with code (979) Special protection version, with code (ZS7) Special protection version FB7, with code (E26) Additional battery 100 Ah incl. cutoff relay

AR68.72-P-0010PM

32

Unclip bolt covers (30) and unscrew bolts from rear wall paneling (31)

 Installation: Use new micro-encapsulated bolts.



*BA68.30-P-1010-01B

33

Remove rear wall paneling (31)

 Rear wall paneling (31) is fastened with double-sided adhesive tape. Carefully detach glue bead.

 Installation: Replace double-sided adhesive tape.

34

Disconnect electrical connectors for right rear warning device backup assist (32) and left speaker (33) and right speaker (34).

35

Remove fastening strips (35) from headliner (13)

36

Remove bolts from B-pillar headliner (36)

 Installation: Use new micro-encapsulated bolts.



*BA68.30-P-1011-01B

37

Remove bolts from C-pillar roof paneling (37)

Installation: Use new micro-encapsulated bolts.



*BA68.30-P-1010-01B

38

Carefully loosen headliner (13) from roof

Headliner (13) is fastened to roof with Velcro strip

 Installation: Align headliner (13) on mounting bolts and fasten, then position Velcro-fastening

39

Remove headliner (13)

 For this purpose position headliner (13) at an angle and remove through rear-end door opening

40

Install in the reverse order

41

Deactivate service mode in Tele-Aid emergency call system

Only on model 463.248 up to 1.4.07 with code (ET2) TELE AID car emergency call system

AR82.95-P-0005-03GR



Notes regarding the Tele-Aid emergency call system

AH82.95-P-0001-01GA

42

Read out fault memory and erase

 STAR DIAGNOSIS
Stored faults which can result from cables being disconnected or from simulation during installation or test work, have to be processed and erased in the fault memories after completing the work.



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

43

Perform basic programming

AR00.19-P-0200P

44

Carry out function check

Number

Designation

Model
463.236/248
with code ZS6
or code ZS7
or code 979

BA68.30-P-1005-01B

Screw, splinter protection on roof

Nm

15

BA68.30-P-1010-01B

Bolt, splinter protection to side wall

Nm

15

BA68.30-P-1011-01B

Bolt, splinter protection to B-pillar

Nm

15

Number

Designation

Model
463

BA91.40-P-1001-01C

Screw on belt end fitting

Nm

35

BA91.40-P-1002-01C

Screw/nut on front seat belt guide bracket

Nm

35

BA91.40-P-1005-01C

Unscrew bolt/nut from rear seat belt guide bracket

Nm

35

Number

Designation

Order number

BR00.45-Z-1085-02A

Double-sided adhesive tape
For bonding trim parts (transparent)
(Width: 6 mm)

ACS Armoured Car Systems GmbH
Industriestr. 13
86551 Aichach
Germany
Tel. +49-8251-8926-0
Fax +49-8251-8926-40
www.acs-armcar.com