AR20.20-P-3865HD | Remove/install radiator | 2.2.09 |
ENGINE 112 in MODEL 210, 208, 202
ENGINE 113 in MODEL 210, 208, 202
P20.20-2006-09
Shown on model 210 with M112 without 4-Matic
1 Viscous fan
2 Fan shroud
3 Air inlet pipe of air filter
4 Protective grille
5 Bracket of ATF line
6, 7 ATF line
8 Radiator
9 Clamp fan shroud
10 Radiator crossmember
11 Coolant line (radiator thermostat housing)
12 Coolant line (radiator coolant pump)
13 Coolant line (expansion tank radiator)
14 Coolant line (expansion tank radiator)
15 Clamp radiator
| Remove/install | ||
1 | Remove engine panel | ||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
2 | Drain coolant at radiator, pour in | ||
3.1 | Remove viscous fan (1) | All except models 208.365/465 | |
Right-hand thread! | |||
4 | Remove fan shroud (2). | - On vehicles with suction fan, first disconnect connector for suction fan. | |
5.1 | Remove protective grille (4) | Only on model 208 with engine 113 and on model 210, 202 | |
6.1 | Unscrew bracket (5) of ATF line (6) from lower radiator (8) | All except model 210 with model 113 | |
7 | Detach ATF lines (6, 7) at radiator | Model 210 with engine 113: Disconnect ATF lines (6, 7) from rubber hoses and plug in connections. | |
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8.1 | Remove air inlet pipe (3) of air filter | Only on model 210 with engine 112, 113 Model 208 with engine 113 | |
On model 208 with engine 113 both air inlet pipes must be removed. | |||
9 | Remove clamps (15) | ||
10.1 | Remove radiator crossmember (10) | All except model 210 with 4-MATIC | |
11 | Unplug coolant line (11, 12, 13) at radiator | ||
12.1 | Unplug coolant line (14) at radiator (8) | Only on model 210 with engine 112, 113 Model 208 with engine 113 | |
On model 208 the coolant line (14) is mounted on upper left radiator. | |||
13 | Unscrew capacitor at radiator (see arrows) | ||
14 | Remove radiator (8) | Installation: The studs on the radiator must be located at the bottom in the rubber mounts on the crossmember. | |
15 | Install in the reverse order | ||
16 | Pour in coolant | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
17 | Check oil level in automatic transmission, correct if necessary | ||
18 | Inspect cooling system for leaks |
Radiator, coolant hoses
Number | Designation | Engine | Engine | ||
BA20.20-P-1001-01A | Union nut, automatic transmission oil line to radiator | Nm | 20 | 20 | |
BA20.20-P-1003-01A | Banjo bolt | M121.5 | Nm | 30 | 30 |
Set of stop plugs
129 589 00 91 00
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