Maintenance service

AP00.20-D-0011B

Maintenance service

16.7.09

Performed 



Input condition 

not OK 

Operation

Position no..



SERVICE SHEET for special equipment

Model 902.0, 903.0, 904.0 with engine 111.979 with code MS7 NGT (Natural Gas Transporter) Sprinter

AP00.20-D-1209B

Check by customer service advisor



Check vehicle for damage to paintwork, corrosion and accident damage



Test bench



Brake testing on test stand



Enter brake values in kN:

Left Right

Front

Rear

Parking brake

AP42.00-D-4290A

Oil service



Engine:
Oil and filter change

AP18.00-D-0101A

Lubricating work



Trailer hitch,

Dumper system

AP00.20-D-0020A

Maintenance

Function/condition testing



Signaling system, indicator lamps



AP54.00-D-5451A



Headlamps, exterior lamps



AP82.10-D-8251A



Windshield wipers, windshield washer system, rear window wiper



AP82.30-D-8252A

Check for leaks and condition
Pay attention to chafing points and line routing!

In the event of any loss of fluid, determine cause and rectify, subject to separate repair order



All major assemblies:
Engine, transmission, transfer case, front axle, rear axle, steering and power steering pump



AP00.20-D-0050A



All lines and hoses, sensor cables



AP00.20-D-0051A



Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator



AP00.20-D-0052A



Check auxiliary rubber springs



AP32.00-D-3250A



Check steering mechanism: tie rod, drag link, rubber boots and protective caps



AP46.00-D-4650A

Check and correct fluid level



Power steering



AP46.00-D-4611A



Check engine cooling system
corrosion protection/antifreeze, correct if necessary



______°C

Correct subject to a separate repair order.

AP20.00-D-2010A



Hydraulic Brake System



AP42.50-D-4210A



Battery



AP54.10-D-5410A



Windshield washer system



AP82.35-D-8210A



Air conditioning system:
check refrigerant level



Correct subject to separate repair order.

AP83.30-D-8312A

Engine:



Replace fuel filter

(filter with water separator)

Engine 601.943, 602.980

AP47.20-D-0780B



Air filter element:
Check fouling
(air filter with maintenance indicator)



Replace according to condition - against separate order

 Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet!

Paper element replaced  Yes  No

AP09.10-D-0951A



Replace spark plugs

Engine 111.979

AP15.10-D-1580A

Chassis and body



Trailer hitch:
Check function, play and fixing



AP31.10-D-3151A



Dumper system:
Check function, play and attachment



AP55.20-D-5550A

Wheels, brakes



Tire inflation pressure:
Correct, including spare tire



AP40.15-D-4060A



Check brake lining thickness

Up to model year 2002. 

Approx. remaining brake lining thickness in mm:

left front right front

left rear right rear

AP42.10-D-4253A



Check parking brake



 Readjust subject to separate invoice.

Additional operations at every

2nd maintenance service

Oil service

 Z2

Manual transmission: oil change

AP26.00-D-2601A

 Z2

Automatic transmission:
Oil and filter change

Transmission 722.330 in model 901.3, 902.3, 903.3

Transmission 722.375 in model 901.4, 902.4, 903.4, 904.4

Transmission 722.376 in model 901.0, 902.0, 903.0, 904.0

Transmission 722.337 in model 903.312/362 with code Z22 Post freight delivery service

Transmission 722.332 in model 903.462/463 with code ZB2 FedEx package

 For the first time during the 2nd. maintenance service, after that every 4 years or 120,000 km.

AP27.00-D-2702A

 Z2

Transfer case: oil change

AP28.00-D-2801A

 Z2

Front axle oil change

AP33.00-D-3301A

 Z2

Rear axle: oil change

Model 901, 902 with rear axle 741.407

Model 903 with rear axle 741.408

Model 904 with rear axle 741.130

AP35.00-D-3501A

Engine:

 Z2

Replace air filter element
(air filter without maintenance indicator)

 Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet!

AP09.10-D-0980A

 Z2

Check poly-V belt for wear and damage



AP13.22-D-1351A

 Z2

Replace fuel prefilter

Engine 601.943

AP47.20-D-0781A

 Z2

Replace fuel filter

Engine 111.979

AP47.20-D-0780A

Engine 601.943, 602.980

AP47.20-D-0780B

Maintenance operations once a year

Oil service

 J1

Dumper system: oil change

AP55.20-D-5501A

Chassis and body

 J1

Replace dust filter for heating/air conditioning

AP83.00-D-8381A

Maintenance work every 2 years

 J2

Hydraulic brake system:
replace brake fluid

AP42.50-D-4280A

Maintenance work every 3 years

 J3

Replace coolant

 Pay attention to coolant composition!

AP20.00-D-2080A

Maintenance work every 4 years or every 300,000 km

 J4

Wheel hubs of front axles:
replace grease, inspect tapered roller bearings

 If not performed in combination with other repair work.

See confirmations in the service manual!

AP33.20-D-3350A