Oil service Plus/maintenance service · ap0020d1011m · Mercedes-Benz WIS

AP00.20-D-1011M

Oil service Plus/maintenance service

26.07.2016

Model	906 with engine 646.9, 651.9
	with code ZU9 (National version for Mexico)
	except code ZL3 (National version for Latin America)
	except code ZU7 (National version for Canada)
	except code ZU8 (National version for USA)

		A = Service A (Plus oil service)
		B = Service B (maintenance service)
		Z = Additional operations:
		Z1 = Additional operations once for 1st Service A
		Z1 = Additional operations at 1st Service B, then every 120,000 km
		ZA = Additional operations as of 150,000 km
		Z2 = Additional operations every 2 years
		Z2 = Additional operations every 2 years or 120,000 km
		Z5= Additional operations every 5 years or 240,000 km

N00.10-3205-11

Customer

Order number

License plate number

Current mileage

Date

Signature

A	B	Z		Input condition not OK:	
Completed
		
					
			Inspection through Service Advisor
			Check vehicle for paint, corrosion and accident damage		
			Check windshield for stone chipping and damage		
			Brake system: Function check on test drive
			Enter and confirm completion of service items in Digital Service Booklet (DSB)
				 Upon completion of the maintenance operations, print out service report for customer.
			Oil service
			Engine - oil and filter change
				Engine 646.9, 651.9		AP18.00-D-0101H
				 MercedesBenz oil recommended.
			Lubrication work
			Lubricate trailer hitch
				With CODE Q20 (Trailer hitch (jaw-type))		AP00.20-D-0020A
			Lubricate hinges of rear-end doors
				MODEL 906.6/7		AP72.00-S-7220S
				 After obtaining special order.
			Function/condition testing
			Signaling system, indicator lamps		
						AP54.00-D-5451H
			Headlamps, taillamps		
						AP82.10-D-8251H
			Windshield wipers, rear window wiper, windshield washer system		
						AP82.30-D-8252H
			Check seat belts, seat belt buckles and seat belt lock extensions on driver and front passenger seats for external damage and proper operation		
						AP91.40-D-9150A
			Check seat belts, seat belt buckles and seat belt buckle extensions in rear for external damage and proper operation		
						AP91.40-D-9150A
				 After obtaining special order.
			Leakage and status test
			All major assemblies: Engine, transmission, rear axle, steering, power steering pump		
						AP00.20-D-0050A
				 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.
			All lines and hoses, sensor cables		
						AP00.20-D-0051H
				 Pay attention to chafing marks and line routing.
			Containers, shock absorbers, brake system, front axle ball joints, boots, dust caps		
						AP00.20-D-0052H
				 In the event of any loss of fluid, determine cause and rectify, subject to separate repair order.
			Exhaust system and hangers		
						AP49.00-S-4950M
			Check auxiliary rubber springs		
						AP32.00-D-3250H
			Steering mechanism: Check tie rod, drag link, boots and dust caps		
						AP46.00-D-4650A
			Check and correct fluid level
			Engine cooling system: Check coolant level in coolant expansion reservoir		
						AP20.00-D-2011H
				 __________ °C Correct subject to a separate repair order.
			Hydraulic brake system		
						AP42.10-D-4210H
			Power steering		
						AP46.00-D-4612H
			Additional battery (in engine compartment)		
				With CODE E28 (Additional battery 12 V 100 Ah)		AP54.10-D-5411H
			Windshield washer system		
						AP82.35-D-8210A
			Motor
			Replace fuel filter with water separator
				Engine 646.9, 651.9		AP47.20-D-0780HD
				 At least every 2 years. After obtaining special order.
			Air filter element: Check soiling (air filter with maintenance indicator)		
				Engine 646.9, 651.9		AP09.10-D-0951H
				 Replace air filter element depending on findings. As part of Service A, subject to a separate invoice. Replace, at latest, after 120,000 km or after 2 years. Note installation date, see maintenance booklet or DSB! Air filter insert replaced ☐ Yes ☐ No.
			Air filter element: Check soiling (air filter without maintenance indicator)		
						AP09.10-D-0980H
				 Replace air filter element depending on findings. As part of Service A, subject to a separate invoice. Replace, at latest, after 120,000 km or after 2 years. Note installation date, see maintenance booklet or DSB! Air filter insert replaced ☐ Yes ☐ No.
			Check poly-V belt in visible area for signs of wear and damage		
						AP13.22-D-1351H
			Diesel particulate filter (DPF): Perform regeneration
						AP14.40-D-1430H
			Chassis and body
			Trailer hitch: Check function, play and attachment		
				With CODE Q20 (Trailer hitch (jaw-type))		AP31.10-D-3151A
			Check water drain bores in floor region of sliding door		
				With CODE T16 (Right sliding door), with CODE T19 (Left sliding door)		AP72.00-D-7254A
			Replace air filter for rear air conditioning system
				With CODE HH7 (Additional air conditioning in rear), or with CODE H08 (High-performance air conditioning in passenger compartment)		AP83.50-D-8386H
			Replace dust filter for heating/ventilation or activated charcoal dust filter for air conditioning
				With CODE H81 (Ventilation system with filter), or with CODE HH9 (TEMPMATIC semi-automatically controlled air conditioning)		AP83.00-D-8384H
				 Replace after 2 years at the latest. Note installation date, see maintenance booklet or DSB!
			Wheels, brakes
			Tire pressure: Check/correct (including spare tire)		
						AP40.15-D-4060A
			Assess condition of brake linings		
						AP42.10-D-4252H
				 Enter result in "Residual brake lining thickness" table. On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation). Replace brake linings according to findings subject to separate repair order.
			Assess condition of brake disks		
						AP42.10-D-4256H
				 On vehicles with twin tires and for super-wide tires, remove/install rear wheels subject to separate repair order (additional operation). Replace brake disks according to findings, subject to a separate repair order.
			Parking brake: Check lever travel		
						AP42.20-D-4261H
				 Adjustment subject to separate repair order.
			Maintenance indicator
			Reset maintenance indicator
						AP00.20-D-0040H
				 Upon completion of the maintenance operations. Note set oil quality in maintenance computer, change if necessary. For nonstandard oils, reduce interval in instrument cluster.
			Additional operations
			Z1 = Additional operations once for 1st Service A
			Rear axle: Retighten spring brackets
						AP32.20-D-3271H

			Z1 = Additional operations at 1st Service B, then every 120,000 km
			Automatic transmission: Oil and filter change
				Transmission 722.9		AP27.00-D-2702HA

			ZA = Additional operations as of 150,000 km
			Diesel particulate filter (DPF): Check fill level		
				Engine 646.9, 651.9		AP14.40-D-1452H
				 Note the installation date; refer to the confirmations in the maintenance booklet or DSB! DPF replaced ☐ Yes ☐ No.

			Z2 = Additional operations every 2 years
			Hydraulic brake system: Replace brake fluid
						AP42.50-D-4280A

			Replace air filter element
						AP09.10-D-0980H
				 Replace at latest after 120,000 km or every 2 years. Note the installation date; refer to the confirmations in the maintenance booklet or DSB! Air filter insert replaced ☐ Yes ☐ No.

			Z2 = Additional operations every 2 years or 120,000 km
			Manual transmission: Oil change
				TRANSMISSION 711.6		AP26.00-D-2601H
				 MercedesBenz oil recommended.

			Rear axle: oil change
				REAR AXLE 741.41/42/45		AP35.00-D-3501A
				 MercedesBenz oil recommended.

			Z5= Additional operations every 5 years or 240,000 km
			Refill with new coolant
						AP20.00-D-2080H
				 Pay attention to composition of coolant!

Remaining brake lining thickness approx. in mm
	Left	Right
front
Rear

Documenti citati

ap0020d0020a Punti di lubrificazione
ap0020d0040h Resettare il computer di manutenzione ASSYST
ap0020d0050a Controllare la tenuta e lo stato dei gruppi
ap0020d0051h Tutti i flessibili e le tubazioni, i cavi dei sensori - controllare tenuta e stato
ap0020d0052h Tutti i serbatoi, apparecchiature, ammortizzatori, coperture, manicotti, cappucci di protezione - controllare tenuta e stato
ap0910d0951h Controllare la sporcizia della cartuccia filtro aria. Sostituire in caso di necessità
ap0910d0980h Sostituire l'elemento filtrante del filtro dell'aria
ap1322d1351h Controllare se le cinghie trapezoidali a nervature sono usurate o danneggiate
ap1440d1430h Rigenerare il filtro per il particolato diesel
ap1440d1452h Controllare il filtro per il particolato diesel
ap1800d0101h Cambio dell'olio motore e sostituzione del filtro dell'olio
ap2000d2011h Sistema di raffreddamento del motore - Controllare, correggere il livello del liquido
ap2000d2080h Sostituzione liquido di raffreddamento
ap2600d2601h Cambio meccanico, sostituzione olio
ap2700d2702ha Cambio dell'olio del cambio automatico e sostituzione del filtro dell'olio
ap3110d3151a Giunto di accoppiamento del rimorchio - controllare il funzionamento, il gioco e il fissaggio
ap3200d3250h Molle supplementari di gomma - controllo visivo
ap3220d3271h Riserrare la staffa elastica
ap3500d3501a Cambio olio assale posteriore
ap4015d4060a Correggere la pressione pneumatici, compresa la ruota di scorta
ap4210d4210h Impianto freni - controllare il livello del liquido
ap4210d4252h Valutare lo stato delle guarnizioni freno
ap4210d4256h Valutare lo stato dei dischi dei freni
ap4220d4261h Registrare il freno di stazionamento
ap4250d4280a Impianto freni idraulico - sostituire il liquido freni
ap4600d4612h Controllare il livello dell'olio del servosterzo
ap4600d4650a Controllare le condizioni della parte meccanica dello sterzo
ap4720d0780hd Sostituire il filtro carburante
ap4900s4950m
ap5400d5451h Impianto di segnalazione e spie di controllo - controllo del funzionamento
ap5410d5411h Batteria supplementare - controllare, correggere il livello del liquido
ap7200d7254a Controllare i fori per lo scarico acqua nella zona del pianale in corrispondenzadella porta scorrevole
ap7200s7220s Lubrificare le cerniere porte
ap8210d8251h Fari e luci esterne - controllo del funzionamento
ap8230d8252h Tergicristallo, impianto lavacristalli e impianto lavafari - Controllo del funzionamento
ap8235d8210a Impianto lavacristalli - Controllare, ripristinare il livello del liquido
ap8300d8384h Sostituire il filtro combinato
ap8350d8386h Sostituire il filtro antipolvere del climatizzatore vano post.
ap9140d9150a Controllare le cinture di sicurezza e le fibbie delle cinture per la presenza di danni esterni e verificarne il corretto funzionamento