Check and repair paintwork on body (code: NC3LACKWSS, acc. no. 98 940 53)

SM98.00-D-0010BM

Check and repair paintwork on body (code: NC3LACKWSS, acc. no. 98 940 53)

23.02.2017

Model

906.### #N as of 625543 up to 654474

Model

906.### #P as of 127913 up to 215754

Modification notes

07.07.2016

Operation item 02 9495 deleted and 02 9584 added.

29.11.2016

Validity of links changed.

Operation steps 9, 22

Operation no. of the operation texts or standard texts and flat rates

Category

Op. no.

Operation text

Time

Acc. no.

Code

L

02 9481

Operations: Check paintwork on body

---

98 940 53

NC3LACKWSS

L

02 9482

Operations: Remove/install windshield (after check)

---

98 940 53

NC3LACKWSS

L

02 9483

Operations: Remove/install 1 side window (after check)

---

98 940 53

NC3LACKWSS

L

02 9484

Operations: Remove/install 2 rear windows (after check)

---

98 940 53

NC3LACKWSS

L

02 9485

Operations: Remove/install tie-down rail (after check)

---

98 940 53

NC3LACKWSS

L

02 9486

Operations: Remove/install roof hatch (after check)

---

98 940 53

NC3LACKWSS

L

02 9487

Operations: Remove/install 1 glass pane from sliding door (after check)

---

98 940 53

NC3LACKWSS

L

02 9488

Operations: Remove/install super-high roof (after check) on veh. with medium wheelbase

---

98 940 53

NC3LACKWSS

L

02 9489

Operations: Remove/install super-high roof (after check) on veh. with long wheelbase

---

98 940 53

NC3LACKWSS

L

02 9490

Operations: Remove/install super-high roof (after check) on veh. with long wheelbase and overhang

---

98 940 53

NC3LACKWSS

L

02 9491

Operations: Perform preparatory work for single-layer painting of installed body panels

---

98 940 53

NC3LACKWSS

L

02 9492

Operations: Paint contact surface of windshield (after preparatory work for single-layer painting)

---

98 940 53

NC3LACKWSS

L

02 9493

Operations: Paint contact surface on 1 side window (after preparatory work for single-layer painting)

---

98 940 53

NC3LACKWSS

L

02 9494

Operations: Paint contact surfaces for 2 rear windows (after preparatory work for single-layer painting)

---

98 940 53

NC3LACKWSS

L

02 9496

Operations: Paint contact surface for 1 tie-down rail (after preparatory work for single-layer painting)

---

98 940 53

NC3LACKWSS

L

02 9497

Operations: Paint contact surface of roof hatch (after preparatory work for single-layer painting)

---

98 940 53

NC3LACKWSS

L

02 9551

Operations: Paint contact surface of super-high roof (after preparatory work) on veh. with medium wheelbase

---

98 940 53

NC3LACKWSS

L

02 9552

Operations: Paint contact surface of super-high roof (after preparatory work) on veh. with long wheelbase

---

98 940 53

NC3LACKWSS

L

02 9553

Operations: Paint contact surface of super-high roof (after preparatory work) on veh. with long wheelbase and overhang

---

98 940 53

NC3LACKWSS

L

02 9584

Operations: Paint contact surface of glass pane for 1 sliding door (after preparation for single-layer painting)

---

98 940 53

NC3LACKWSS

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Warning

Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.

When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).

AS82.30-Z-0001-01A

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Check

1

Check whether vehicle is affected by measure

SM98.00-D-0010-01BM

 For the affected vehicles in this list, the windshield must be removed in the subsequent course of work and glued back in after paint treatment.
For authorized Mercedes­Benz service partners, only the entry in the "Extended VEGA Application" (EVA) system, in the "Current" tab is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.

2

Check paint on vehicle

 Carry out visual inspection of the paint on complete vehicle and check for damage and chipping.

If paint is found to be OK



Continue with operation step 3.

If paint is not found to be OK



Open TIPS case and then continue with operation step 3.



Remove

3

Remove headliner



Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

AR68.30-D-4300B

4

Remove strut above headliner

Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

5

Unclip wiring harness for front and rear illumination in load compartment on roof bow

Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

6

Remove super-high roof completely



Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

AR65.10-D-1100-01A

 Commercially available devices/tools
Glass removal
Cup suction tool/shackle (for removing and installing windows)
Lifting belts

SIKA primer 209, 250 ml

*BR00.45-Z-1104-02A

Sika activator

*BR00.45-Z-1023-04A

Spacer, rear window installation 30 X 10 X 4 mm

*BR00.45-Z-1005-10A

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

7

Remove windshield



AR67.10-D-1000H



000 588 00 23 00 Adjusting gauge

WS82.00-P-0028B

 Commercially available devices/tools
Glass removal
Cup suction tool/shackle (for removing and installing windows)

 Long wedge

*115589035900

 Mounting wedge

*110589035900

 Adapter

*000589866300

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

8

Remove all bonded side windows



Model 906.6Vehicles except panoramic window

AR67.30-D-2400H

 Commercially available devices/tools
Glass removal
Cup suction tool/shackle (for removing and installing windows)

 Spacer

*906589066300

 Adapter

*000589866300

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

9

Remove all available rear windows



Model 906
with code W61 (Window in tailgate / Rear hinged doors)

AR67.20-D-5145H

 Commercially available devices/tools
Glass removal
Cup suction tool/shackle (for removing and installing windows)

 Adapter

*000589866300

 Spacer

*901589076300

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

10

Remove roof hatch

Model 906
with code D22 (Window fixed rear on the roof)

 Commercially available devices/tools
Glass removal
Cup suction tool/shackle (for removing and installing windows)

11

Remove tie-down rails on sidewall



Model 906.6

AR68.50-D-8250A



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Hand drill
Straight grinder

 Mounting wedge

*110589035900

12

Remove glue residues and paint on body openings of the removed windows, the super-high roof and roof hatch, and contact areas of tie-down rails completely

 Commercially available devices/tools
Straight grinder

13

Prepare super-high roof for installation



Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

AR65.10-D-1100-02A

Sika activator

*BR00.45-Z-1023-04A



Install

14

Apply a coat of primer filler on body openings of removed windows, super-high roof and roof hatch, and contact areas of tie-down rails

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com

15

Paint body openings of removed windows, super-high roof, roof hatch, contact areas of tie-down rails again

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com

 Warning

Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes

Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.

AS00.00-Z-0016-01A

16

Install super-high roof



Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

AR65.10-D-1100-03A

 Commercially available devices/tools
Cartridge gun, electric, and preheater
Cup suction tool/shackle (for removing and installing windows)
Lifting belts

C-clamps

Sikaflex-254 adhesive without booster, black

*BR00.45-Z-1103-02A

Sika smoothing agent

*BR00.45-Z-1105-02A

17

Unclip wiring harness for front and rear illumination in load compartment on roof bow

Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

18

Install strut for headliner

Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

19

Install headliner



Model 906.6
with code D05 (Super-high roof)
Model 906.6
with code D06 (Super-high roof painted in vehicle colour)

AR68.30-D-4300B

20

Install tie-down rails on sidewall



Model 906.6

AR68.50-D-8250A

Körapur 140 white

*BR00.45-Z-1158-02A

Körabond activator HG81

*BR00.45-Z-1172-02A

21

Install roof hatch

Model 906
with code D22 (Window fixed rear on the roof)

 Commercially available devices/tools
Cartridge gun, electric, and preheater
Cup suction tool/shackle (for removing and installing windows)

22

Install all available rear windows



Model 906
with code W61 (Window in tailgate / Rear hinged doors)

AR67.20-D-5145H

 Commercially available devices/tools
Cartridge gun, electric, and preheater
Cup suction tool/shackle (for removing and installing windows)

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Spacer

*901589076300

 Adapter

*000589866300

23

Install all side windows



Model 906.6Vehicles except panoramic window

AR67.30-D-2400H

 Commercially available devices/tools
Cartridge gun, electric, and preheater
Cup suction tool/shackle (for removing and installing windows)

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

 Spacer

*906589066300

 Adapter

*000589866300

24

Install windshield



AR67.10-D-1000H



000 588 00 23 00 Adjusting gauge

WS82.00-P-0028B

 Commercially available devices/tools
Cartridge gun, electric, and preheater
Cup suction tool/shackle (for removing and installing windows)

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1135-02A

Adhesive, 1K-PU, gray

*BR00.45-Z-1148-02A

 Long wedge

*115589035900

 Mounting wedge

*110589035900

 Adapter

*000589866300

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-10A

Spacer, rear window installation 30 X 10 X 4 mm

A 240 651 00 18

BR00.45-Z-1023-04A

Sika activator

A 009 989 01 71 14

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93

BR00.45-Z-1103-02A

Sikaflex-254 adhesive without booster, black

A 009 989 85 71 09

BR00.45-Z-1104-02A

SIKA primer 209, 250 ml

A 009 989 75 71 09

BR00.45-Z-1105-02A

Sika smoothing agent

A 000 989 03 87 09

BR00.45-Z-1135-02A

Repair kit for installing windshields, 1-component adhesive

A 221 670 81 01

BR00.45-Z-1148-02A

Adhesive, 1K-PU, gray

A 004 989 05 71

BR00.45-Z-1158-02A

Körapur 140 white

A 009 989 17 71 09

BR00.45-Z-1172-02A

Körabond activator HG81

A 001 986 90 71 09

Parts ordering note

Part no.

Designation

Quantity

A 003 990 27 97

Rivet (tie-down rail mount)

n. B.