Replace/change engine model plate and attach/modify existing vehicle identification plate

SM00.10-W-0034B

Replace/change engine model plate and attach/modify existing vehicle identification plate

22.06.2020

Model

964 with engine 470.9

German Armed Forces vehicles with code JMAB (Preparation for low-quality fuel package)

Model

964 with engine 470.9

with code O5M (ET conversion to low-quality fuel)

Vehicle identification plate

1

Vehicle identification plate

Engine model plate

2

Compressor

3

Compressed air outlet

4

Engine model plate (new)

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW



Remove

1

Tilt cab.

2

Remove compressed-air line from compressed-air outlet (2) of compressor (1).

Replace engine type plate (4) or change specifications

3

Cover over engraved data on crankcase using new engine type plate (4).

 The engine type plate may be self-adhesive or not self-adhesive depending on the version.
To glue on engine type plate that is not self-adhesive:
- Roughen bonding area on crankcase.
- Roughen rear side of engine type plate (4).
- Clean all traces of grease from bonding surfaces on crankcase and engine type plate (4).
- Apply adhesive to rear side of engine type plate (4).
- Attach engine type plate (4) and spray with clearcoat.



Install

4

Attach compressed-air line to compressed-air outlet (3) of compressor (2).

 Union nut, compressed air line to compressor fitting

*BA13.30-N-1010-01M

If carbonization is visible:



The compressed-air line and carbonized parts must be replaced.

5

Start engine and carry out engine test run.

 Check leak tightness of compressed-air line at compressed-air outlet (3) of compressor (2).

6

Tilt back cab.

Replace vehicle identification plate (1)

7

Open passenger door.

8

Heat vehicle identification plate (1) using heat gun and detach.

 The vehicle identification plate (1) is located on the B-pillar.

9

Clean bonding surface until free of dust and grease.

 Cleaner, see Parts ordering notes.

10

Stick on new vehicle identification plate (1) and close front passenger door.

 Adhesive and activator, see parts ordering notes.

 Compressor (compressed air system)

Number

Designation

Engine 470.9

BA13.30-N-1010-01M

Union nut, compressed air line to compressor fitting

Nm

75

Parts ordering note

Part no.

Designation

Quantity

A 001 986 71 71 10

Cleaner

1

Activator (is available on the internet at: www.henkel-adhesives.com under the designation Loctite SF 7386)

1

Adhesive (is available from the internet at: www.henkel-adhesives.com under the designation Loctite AA 3342)

1