ar2040w0400a

Remove/install hydraulic pump

Tyyppi ar · aihe 20.40 · versio 0600 · 2009-11-25

Koskee: ENGINE 902.9, 906.9, 926.9 in MODEL 957

Ei saatavilla kielellä ”fi”; näytetään kielellä Englanti.

Sijainti

Toimintoryhmä 1 Moottori › 20 Moottorin jäähdytys › 20.40 Tuuletin, tuulettimen kytkin — Mallisarja 902 (mallit 9**) · Mallisarja 906 (mallit 9**) · Mallisarja 957

EinPAS 15 Moottori › 15.25 Moottorin jäähdytysjärjestelmä › 15.25.30 Pumppu/termostaatti/esilämmityslaite — Mallisarja 902 (mallit 9**) · Mallisarja 906 (mallit 9**) · Mallisarja 957

EinPAS 15 Moottori › 15.25 Moottorin jäähdytysjärjestelmä › 15.25.45 Tuuletin/tuulettimen kytkin/tuulettimen käyttö — Mallisarja 902 (mallit 9**) · Mallisarja 906 (mallit 9**) · Mallisarja 957

Koskee myös moottoreita/vaihteistoja: 926 9**

AR20.40-W-0400A

Remove/install hydraulic pump

9.11.09

ENGINE 902.9, 906.9, 926.9 in MODEL 957

Remove/install hydraulic pump

W20.40-1123-09

1 Coolant pipe

2 Poly-V belt (hydraulic pump)

3 Nut

4 Belt pulley

5 Poly-V belt tensioning device

6 Coolant pipe

7 Bracket

8 Bearing bracket

17 Suction line 1)

18 Connection fittings 1)

1) Only on vehicles with code (AN8) hydraulically steered leading axle or with code (AN9) hydraulically steered trailing axle

9 Hose

10 Suction pipe

11 Pressure line 1)

12 Connection fittings 1)

13 High pressure line

14 Hydraulic pump

15 Leak oil hose

16 Connection fitting

Modification notes

4.1.08

Work sequence changed.

Remove/install

Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid

Depressurize hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Notes on coolant

AH20.00-N-2080-01A

1

Open maintenance flap

Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within tilting range of cab as it is being tilted. Always tilt cab all the way to end position and secure with safety strut.

AS60.80-Z-0001-01A

2

Tilt cab

Installation: Only tilt cab back after leak test has been conducted.

Notes on tilting the cab

AH60.80-N-0003-01A

3

Remove RH and LH soundproofing on top frame and underride guard or soundproofing on lower frame

4

Perform pressure relief of hydraulic system for steered leading axle or trailing axle

Only on vehicles with code (AN8) hydraulically steered leading axle or with code (AN9) hydraulically steered trailing axle.

AR46.80-W-1300A

5

Drain hydraulic oil for hydrostatic fan drive on hydraulic engine

Hydrostatic fan drive - oil and filter change

AP20.40-W-2001A

6

Drain coolant

Engine 902.9 with code (MS8) Natural gas engine,

Engine 906.9

AR20.00-W-1142C

Engine 902.9, without code (MS8) Natural gas engine

Engine 926.9

AR20.00-W-1142J

7

Loosen nut (3) for belt pulley (4) on the hydraulic pump (14)

Only if the hydraulic pump (14) is replaced.

*BA20.40-N-1003-02A

8

Swivel the tensioner pulley of tensioning device (5) downward and take off poly-V belt (2) at belt pulley (4)

Installation: Inspect condition of poly-V belt (2), replace if necessary.

Observe poly-V belt (2) routing diagram.

AR13.22-W-3902-02D

Damage profiles for a poly-V belt

AP13.22-D-1351-01A

9

Remove coolant pipe (6)

AR20.20-W-7450A

10

Remove and push away coolant pipe (1) to brackets

11

Remove clamp for suction line (10) on cylinder crankcase and remove hose (9) on suction line (10) for fan drive

Catch escaping hydraulic fluid.

*BA20.40-N-1006-02A

12

Detach pressure line (13) for fan drive to hydraulic pump (14)

Catch escaping hydraulic fluid.

Installation: Replace O-ring.

13

Remove pressure line (11) and suction line (17) for auxiliary steering on the hydraulic pump (14) connection fittings (12, 18)

Only on vehicles with code (AN8) hydraulically steered leading axle or with code (AN9) hydraulically steered trailing axle.

Collect escaping hydraulic oil.

14

Remove bearing bracket (8) with hydraulic pump (14)

*BA20.40-N-1002-02A

15

Remove leak oil hose (15) on fan drive connection fitting (16)

Only for vehicles from vehicle indent end. no. V 207575.

Collect escaping hydraulic oil.

16

Detach belt pulley (4) on hydraulic pump (14)

Only if hydraulic pump (14) is replaced.

*000589893300

17

Detach hydraulic pump (14) from bearing bracket (8)

Only if hydraulic pump (14) is replaced.

*BA20.40-N-1005-02A

18

Remove connection fitting (16) on hydraulic pump (14)

Only if hydraulic pump (14) is replaced.

Installation: Replace O-ring.

*BA20.40-N-1001-02A

19

Remove connection fitting (12, 18) on hydraulic pump (14)

Only for vehicles with code (AN8) Hydraulically steered leading axle or with code (AN9) Hydraulically steered trailing axle, if the hydraulic pump (14) is replaced.

Installation: Replace O-rings.

*BA46.80-N-1027-01B

20

Install in the reverse order

21

Check hydraulic fluid level for the fan drive and correct it

Hydrostatic fan drive - oil and filter change

AP20.40-W-2001A

22

Ventilate hydraulic system for auxiliary steering, check hydraulic fluid level and correct it

Only on vehicles with code (AN8) Hydraulically steered leading axle or with code (AN9) hydraulically steered trailing axle.

AR46.80-W-1200A

23

Inspect cooling and hydraulic systems for leaks

Visual inspection.

Hydrostatic fan drive

Number

Designation

Engine
902.9, 906.9, 926.9 in Model 957

BA20.40-N-1001-02A

Bolt, connection fitting to hydraulic pump

Nm

12

BA20.40-N-1002-02A

Bolt, hydraulic pump bearing bracket to crankcase

Nm

55

BA20.40-N-1003-02A

Nut, belt pulley to hydraulic pump

Nm

90

BA20.40-N-1005-02A

Bolt, hydraulic pump to bearing bracket

Nm

30

BA20.40-N-1006-02A

Hose clamp for connecting hose of suction line

Nm

6

Auxiliary steering axle (ZL)

Number

Designation

Model 957
with code AN8, AN9

BA46.80-N-1027-01B

Bolt, connection fitting to hydraulic pump

Nm

12

Remove/install hydraulic pump

Puller

000 589 89 33 00

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