si6000p0019a

Service Information: New repair method for weld stud threads on body-in-white

Type si · topic 60.00 · version 0200 · 2018-12-11

Applies to: Model all (CAR)

Where it sits

Function group 3 Body › 60 Body - general › 60.00 General — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

EinPAS 35 Body/frame/detachable parts › 35.21 Frame › 35.21.1 Basic information — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.20 Service information — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

Also applies to engines/gearboxes: 139 ***, 254 ***, 256 ***, 272 ***, 276 ***, 282 ***, 457 9**, 541 9**, 542 9**, 608 ***, 700 4**, 700 420, 700 421, 700 422, 700 423, 715 3**, 715 5**, 722 6**, 722 9**, 724 ***, 724 0**, 724 033, 724 044, 724 045, 724 1**, 724 103, 724 114, 724 115, 724 120, 725 ***, 725 0**, 725 035, 725 037, 725 038, 725 085, 725 1**, 739 390, 739 391, 739 395, 739 396, 739 397, 739 398, 739 399, 740 698, 743 3**, 743 4**, 743 498, 746 971, 924 9**, 924 910, 925 9**, 926 9**

SI60.00-P-0019A

Service Information: New repair method for weld stud threads on body-in-white

05.12.2018

Model

all (CAR)

Modification notes

03.12.2018

Designation for A 000 989 15 02 09 seam seal changed to adhesive.

Due to constant improvement to our quality standards we would hereby like to point to a new weld stud repair solution on body-in-white.

1. Repair solution for weld stud with coarse thread

Area of application: on ground down to bare metal sheet steel on body-in-white with a thickness of 2 mm to 4 mm.

Purpose: for all component parts that are bolted to the body-in-white with a bolt.

Parts ordering note

Part no.

Designation

Quantity

A 000 989 15 02 09

Adhesive

1

A 253 630 60 02

Mounting plate

1

N 007337 004012

Rivet

2

2. Repair solution for weld stud with coarse thread in combination with a body repair

Application areas: on all ground down to bare metal basic materials of the body-in-white e.g. steel, aluminum, cast aluminum.

Purpose: for all component parts that are bolted to the body-in-white with a bolt.

Parts ordering note

Part no.

Designation

Quantity

A 012 989 17 71

TS COMPO. BODY ADHESIVE

1

A 253 630 60 02

Mounting plate

1

Preparation:

1 Grind bonding area down to bare metal.

2 Adapt mounting plate of ground surfaces (align), body-side contact surfaces.

3 If there is a hole in the body-in-white due to broken off or missing old bolt, this can be sealed with A 000 989 15 02 09 adhesive or A 012 989 17 71  TS COMPONENT ADHESIVE BODY (hole does not need to be welded shut).

4 When using A 000 989 15 02 09 adhesive, an additional 2 rivets with 4 mm diameter must be fitted in the opposite corner area of the mounting plate.

5 To achieve a high adhesive quality, please observe the adhesive's processing instructions before bonding.

6 After the adhesive has hardened, reproduce paintwork structure and anti-corrosion protection as per manufacturer's specifications.

Note:

For queries, please create a query via TIPS case module via the responsible market at body-in-white product support.