si5820p0004f

Service Information: Special tool modification

Type si · topic 58.20 · version 0100 · 2003-11-04

Applies to: MODEL 202, 203, 210 with ENGINE 611 MODEL 638 with ENGINE 611.980 MODEL 163, 203, 209, 210 with ENGINE 612 MODEL 210, 220 with ENGINE 613 MODEL 463 with ENGINE 612.965 MODEL 461 with ENGINE 612.966

Where it sits

Function group 0 Overall › 58 Tools › 58.20 Special tools — Series 163 · Series 202 · Series 203 · Series 209 · Series 210 · Series 220 · Series 461 · Series 463 · Series 611 · Series 613 · Series 638

EinPAS 45 Data/information › 45.10 Overall vehicle › 45.10.20 Overall vehicle — Series 163 · Series 202 · Series 203 · Series 209 · Series 210 · Series 220 · Series 461 · Series 463 · Series 611 · Series 613 · Series 638

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.20 Service information — Series 163 · Series 202 · Series 203 · Series 209 · Series 210 · Series 220 · Series 461 · Series 463 · Series 611 · Series 613 · Series 638

Also applies to engines/gearboxes: 612 ***, 612 965, 612 966

SI58.20-P-0004F

Service Information: Special tool modification

23.10.03

MODEL 202, 203, 210 with ENGINE 611

MODEL 638 with ENGINE 611.980

MODEL 163, 203, 209, 210 with ENGINE 612

MODEL 210, 220 with ENGINE 613

MODEL 463 with ENGINE 612.965

MODEL 461 with ENGINE 612.966

A fault in the production of this special tool occurred and a batch of these faulty tools has been distributed.

The stop on the tool has been installed at a 180° angle to the drift itself.

This can be checked by comparing it to the position of the groove at the lower end of the punch (A, B).

This tool can be modified using normal tools found in the workshop.

The time to do this takes about 2-5 minutes.

1

Drive pin out using a small punch (figure 1)

*611589001500

2

Rotate stop by 180° (figure 2)

Please observe correct position of groove and stop!

3

Drive pin back in (figure 3)

The pin must be flush with the outer surface of the drift!

Service Information: Special tool modification

Drift punch

611 589 00 15 00

Service Information: Special tool modification

P58.20-2083-04

Position of the groove

1 Stop

2 Groove

A Correct position

B Incorrect position

Service Information: Special tool modification

P58.20-2084-11

Figure 1

Service Information: Special tool modification

P58.20-2085-02

Figure 2

Service Information: Special tool modification

P58.20-2086-11

Figure 3