gf8340p2012lf

Climate control regulation, function

Type gf · topic 83.40 · version 0106 · 2017-05-29

Applies to: Model 217, 222 except code 1U6 (R744 refrigerant)

Where it sits

Function group 3 Body › 83 Climate control › 83.40 Air conditioning (automatic) — Series 217 · Series 222

GF83.40-P-2012LF

Climate control regulation, function

11.05.2017

Model

217, 222

except code 1U6 (R744 refrigerant)

Climate control regulation, function

P83.40-5392-79

A1

Instrument cluster

N18/9

Driver side air vent ionizer (with CODE P21 (Air quality package))

A9

Refrigerant compressor (except model 222.004/057/104/157/163/173 and except code B09 (Refrigerant compressor with magnetic clutch))

N22/1

Climate control control unit

A9y1

Refrigerant compressor regulating valve (except model 222.004/057/104/157/163/173 and except code B09 (Refrigerant compressor with magnetic clutch))

N22/4

Rear A/C system operating unit (model 222 with code 582 (A/C system in rear))

A9/5

Electric refrigerant compressor (model 222.004/057/104/157/163/173)

N22/6

Rear control unit (model 217)

A9/5m1

Refrigerant compressor electric motor (model 222.004/057/104/157/163/173)

N33/5

High-voltage PTC heater (model 222.163/173)

A9/5n1

Refrigerant compressor control unit and power electronics (model 222.004/057/104/157/163/173)

N33/5b1

High-voltage PTC heater temperature sensor (model 222.163/173)

A9/7

A/C compressor with magnetic clutch (with CODE B09 (A/C compressor with magnetic clutch))

N58/1

Climate control operating unit

A9/7y1

A/C compressor regulating valve (with CODE B09 (A/C compressor with magnetic clutch))

N58/1s1

Left AUTO button

A9/7y2

A/C compressor magnetic clutch (with CODE B09 (A/C compressor with magnetic clutch))

N58/1s2

Left temperature selection button

A26/17

Head unit (from model year 2018)

N58/1s3

Left blower button

A31/1

Rear heating system valve unit (model 222 with code 582 (A/C system in rear))

N58/1s4

Air recirculation mode button

A31/1y1

Left duo valve (model 222 with code 582 (A/C system in rear))

N58/1s6

Climate control menu and residual heat ON/OFF button (model 217.3, 222 with code 228 (Stationary heater))

A31/1y2

Right duo valve (model 222 with code 582 (A/C system in rear))

N58/1s7

Rear window heater button

A32m1

Blower motor

N58/1s8

Stationary heater button (model 217.3, 222 with code 228 (Stationary heater))

A32n1

Blower regulator

N58/1s9

Right blower button

A40/3

COMAND controller unit (up to model year 2018)

N58/1s10

Right temperature selection button

A40/8

Audio/COMAND display

N58/1s11

Right AUTO button

A98n1

Panoramic sliding sunroof control unit (model 222 with code 413 (Panoramic sliding sunroof))

N58/1s12

Climate control menu button (except CODE 228 (Stationary heater))

B10/6

Evaporator temperature sensor

N58/1s13

Residual heat ON/OFF button (except CODE 228 (Stationary heater))

B10/9

Left rear air conditioning heat exchanger temperature sensor (model 222 with code 582 (A/C system in rear))

N58/1s21

Defrosting button

B10/10

Right rear air conditioning heat exchanger temperature sensor (model 222 with code 582 (A/C system in rear))

N58/1s23

Pre-entry climate control button (model 222.163/173)

B10/11

Rear air conditioning evaporator temperature sensor (model 222 with code 582 (A/C system in rear))

N59

Perfume atomizer generator (with CODE P21 (Air quality package))

B10/31

Left side air outlet temperature sensor

N69/1

Left front door control unit

B10/32

Right side air outlet temperature sensor

N69/2

Right front door control unit

B10/35

Left footwell air outlet temperature sensor

N69/3

Left rear door control unit (model 222)

B10/36

Right footwell air outlet temperature sensor

N69/4

Right rear door control unit (model 222)

B12

Refrigerant pressure sensor

N70

Overhead control panel control unit

B14

Outside temperature sensor

N70b1

Interior temperature sensor with integrated fan

B31/1

Multifunction sensor

N73

Electronic ignition switch control unit

B32/3

Sun sensor

N82/2

Battery management system control unit (model 222.004/057/104/157/163/173)

B32/4

Rear sun sensor

N127

Drivetrain control unit

B38/2

Rain/light sensor with additional functions

R22/3

PTC heater booster (model 222 with diesel engine)

B38/2b3

Humidity/temperature sensor

R41/5

Left side air vent potentiometer

M2/1

Rear blower motor (model 222 with code 582 (A/C system in rear))

R41/6

Right side air vent potentiometer

M2/5

Air recirculation flap actuator motor

R41/7

Left center air vent potentiometer

M2/8

Left defroster vent flap actuator motor

R41/8

Right center air vent potentiometer

M2/9

Right defroster vent flap actuator motor

R41/9

Left rear center air vent potentiometer

M2/10

Left footwell flap actuator motor

R41/10

Right rear center air vent potentiometer (model 222 with code 582 (A/C system in rear))

M2/11

Right footwell flap actuator motor

S17/9

Glove box lamp switch

M2/12

Left center air outlet flap actuator motor

Y3/8n4

Fully integrated transmission control control unit

M2/13

Right center air outlet flap actuator motor

Y16/5

High-voltage PTC heater switchover valve (model 222.163/173)

M2/17

Left side outlet flap actuator motor

Y19/1

High-voltage battery cooling system shutoff valve (model 222.004/057/104/157)

M2/18

Right side outlet flap actuator motor

Y19/2

AC water valve

M2/30

Upper left blending air flap actuator motor

Y19/3

Front evaporator shutoff valve (model 222.004/057/104/157/163/173 or model 222 with code 582 (A/C system in rear))

M2/31

Lower left blending air flap actuator motor

Y19/9

Rear air conditioning evaporator shutoff valve (model 222 with code 582 (A/C system in rear))

M2/32

Upper right blending air flap actuator motor

Y110

High-voltage battery cooling system expansion valve (model 222.163/173)

M2/33

Lower right blending air flap actuator motor

CAN A

Telematics CAN

M2/34

Fresh air/ram air flap actuator motor

CAN B

Interior CAN

M4/7

Fan motor

CAN C

Engine CAN

M13/5

Coolant circulation pump

CAN C1

Drive train CAN

M16/11

Left A-pillar air distribution actuator motor

CAN HMI

User interface CAN

M16/12

Right A-pillar air distribution actuator motor

CAN L

Hybrid CAN (model 222.004/057/104/157/163/173)

M16/33

Left B-pillar air distribution actuator motor (model 222)

Flex E

Chassis FlexRay

M16/34

Right B-pillar air distribution actuator motor (model 222)

LIN B8-1

Climate control LIN 1

M16/51

Left rear center air vent actuator motor (model 222)

LIN B8-2

Climate control LIN 2

M16/52

Right rear center air vent actuator motor (model 222 with code 582 (A/C system in rear))

LIN B8-3

AC operation LIN

M91/6

Heater circuit circulation pump (model 222.163/173)

LIN B13

Roof LIN (up to model year 2018)

N2/10

Supplemental restraint system control unit

LIN B16

Rain and light sensor LIN

N3/9

CDI control unit (model 222 with diesel engine)

HSVL

High-speed video link (from model year 2018)

N3/10

ME-SFI [ME] control unit (gasoline engine)

LVDS

Low-voltage differential signal (up to model year 2018)

N10/6

Front SAM control unit

A

Up to model year 2018

N10/8

Rear SAM control unit

B

From model year 2018

Model 222.004/057/104/157/163/173
except code 1U6 (R744 refrigerant)
The battery management system control unit is integrated in the high-voltage battery module (A100).

Function requirements, general

For regulating the climate control:

Terminal 15 ON

Automatic air conditioning switched on

For the cooling mode and defroster function:

Engine running (except model 222.004/057/104/157/163/173)

Refrigerant compressor ON (not switched off via climate control operating unit) (except model 222.004/057/104/157/163/173)

Electric refrigerant compressor ON (not switched off via climate control operating unit) (model 222.004/057/104/157/163/173)

For evaporator drying process:

Engine Off

For residual heat utilization:

Terminal 15 Off or terminal 15C Off

The electronic ignition lock control unit sends the status of terminal 15 via interior CAN to the A/C control unit.
The CDI control unit or the ME-SFI [ME] control unit sends the “Engine running” signal via the drive train CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and the interior CAN to the climate control control unit.

Climate control, general

The climate control control unit regulates the temperature and the air distribution in the vehicle interior to match the settings made and the variables recorded by the various sensors (e.g. interior temperature, outside temperature, coolant temperature, vehicle speed). Appropriate settings can be made on the climate control operating unit, on the rear A/C system operating unit (model 222 with code 582 (A/C system in rear)) and via the air conditioning menu in the COMAND controller unit or in the head unit.

The A/C control unit is networked over the interior CAN, climate control LIN 1, climate control LIN 2 and the A/C operating unit LIN to the vehicle electronics. This enables relevant parameters to be incorporated in order to improve regulation quality and to lower energy consumption.

A/C control includes the following partial functions:

Recording and evaluation of variables

Actuation of air conditioning components

Shift point adjustment (except model 222.004/057/104/157/163/173)

Fresh air mode

Recirculated air mode

Defrost function

Evaporator drying

Residual heat utilization

Shutoff of air conditioning after an accident (crash signal sent)

Recording and evaluation of variables

The following variables are recorded and evaluated:

Outside temperature

Interior temperature in head area

Temperature at the air outlets in the vehicle

Temperature and moisture on windshield

Coolant temperature

Temperature on evaporator of front A/C system

Temperature at evaporator of front A/C system (model 222 with code 582 (A/C system in rear))

Temperature at heat exchanger of rear A/C system (model 222 with code 582 (A/C system in rear))

Refrigerant pressure

Solar radiation

Air quality

Vehicle speed

Engine speed

Door status

Position of side windows

Position of panoramic sliding sunroof (model 222 with code 413 (Panoramic sliding sunroof))

Opening cross-section of air vents

Operating settings

Voice control system (VCS) status

Outside temperature

The outside temperature is recorded by the outside temperature sensor. The front SAM control unit directly reads in the outside temperature sensor signals, calculates the outside temperature and sends the data to the climate control control unit via interior CAN. The climate control control unit regulates the interior temperature according to the outside temperature by adjusting the blend air flaps.

If the vehicle is stationary, the measured temperature can differ considerably from the actual outside temperature. The outside temperature is only incorporated into the interior temperature regulation, when the vehicle speed is more than 20 km/h. At speeds less than 20 km/h and when the ignition is switched off and on, the last measured temperature value is used.

Interior temperature in head area

The interior temperature in the head area is recorded by the interior temperature sensor in the overhead control panel control unit. The integrated fan of the interior temperature sensor draws the air for temperature measurement out of the vehicle interior. The overhead control panel control unit reads in the value of the interior temperature and sends this, for vehicles up to model year 2018, via the roof LIN, front SAM control unit and the interior CAN to the climate control control unit. For vehicles from model year 2018, the overhead control panel control unit reads in the value of the interior temperature and sends this via the interior CAN to the climate control control unit.

Temperature at the air outlets in the vehicle

The temperatures at the air outlets in the vehicle are recorded by the air outlet temperature sensors. The signals from the air outlet temperature sensors are read in directly by the climate control control unit. The A/C system control unit regulates the air outlet temperature at each of the air outlets.

Temperature and moisture on windshield

A humidity and temperature sensor is integrated in the rain/light sensor with additional functions. This sensor measures the relative air humidity and temperature directly at the inside of the windshield. These values are used by the rain/light sensor with additional functions to calculate the dew point temperature. Comparison of the windshield surface temperature with the dew point temperature enables impending fogging of the windows to be detected.

The rain/light sensor with additional functions sends the dew point temperature via the rain/light sensor LIN, front SAM control unit and interior CAN to the climate control control unit.

If the probability of window fogging is high, the climate control control unit increases the blower setting. If the automatic ECO start/stop function is active, the climate control control unit can prevent an automatic engine stop. In the case of impending window fogging during an engine stop phase, the climate control control unit can cause the engine to start and the refrigerant compressor to switch in.

Coolant temperature

The coolant temperature is calculated by the CDI control unit or by the ME-SFI [ME] control unit. The CDI control unit or the ME-SFI [ME] control unit sends the coolant temperature via the drive train CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and interior CAN to the climate control control unit. The coolant temperature is used to control the blend air flaps and to actuate the coolant circulation pump.

For model 222.163/173, the coolant temperature in the high-voltage PTC heater is also recorded by the high-voltage PTC heater temperature sensor. The climate control control unit reads in the signals of the high-voltage PTC heater temperature sensor over the climate control LIN 2. The coolant temperature is used to control the heater circuit circulation pump.

Temperature on evaporator of front A/C system

The temperature at the evaporator of the front A/C system is recorded by the evaporator temperature sensor. The A/C control unit reads in the signals from the evaporator temperature sensor directly. If the temperature at the evaporator of the front A/C system drops to below 2 °C, the climate control control unit switches off the refrigerant compressor or closes the respective shutoff valve (model 222.004/057/104/157/163/173 or model 222 with code 582 (A/C system in rear)). This helps to prevent any icing up of the evaporator on the front A/C system.

From a temperature at the evaporator of the front A/C system of 2.5 °C, the climate control control unit switches on the refrigerant compressor again or opens the respective shutoff valve (model 222.004/057/104/157/163/173 or model 222 with code 582 (A/C system in rear)).

The temperature at the evaporator of the front A/C system is maintained for a maximum of 30 min. at 2 °C. After this, it is regulated (depending on cooling performance requirement) to a range between 3 and 8 °C.

Temperature at evaporator of rear A/C system (model 222 with code 582 (A/C system in rear))

The temperature at the evaporator of the rear A/C system is recorded by the rear A/C system evaporator temperature sensor. The climate control control unit reads in the signals from the rear A/C system evaporator temperature sensor directly. If the temperature at the evaporator of the rear A/C system drops below 2 °C, the climate control control unit blocks the supply of refrigerant to the evaporator of the rear A/C system through the rear A/C system evaporator shutoff valve. This helps to prevent any icing up of the evaporator of the rear A/C system. As from a temperature at the evaporator of the rear A/C system of 2.5 °C, the climate control control unit opens the supply of refrigerant to the evaporator of the rear A/C system again.

The A/C control unit actuates the rear air conditioning system evaporator shutoff valve directly.

Temperature at heat exchanger of rear A/C system (model 222 with code 582 (A/C system in rear))

The temperature on the rear A/C system heat exchanger is recorded by the temperature sensors for the rear A/C system heat exchanger. The climate control control unit reads in the signals from the rear A/C system heat exchanger temperature sensors directly, and regulates the temperature accordingly at the air outlets.

Refrigerant pressure

The refrigerant pressure is recorded by the refrigerant pressure sensor. The climate control control unit reads in the signals from the refrigerant pressure sensor directly. The pressure is compared with a stored temperature/pressure curve. At a refrigerant pressure of less than 1.7 bar or more than 30 bar, the refrigerant compressor is switched off or not switched on.

Solar radiation

The angle of incidence and the intensity of the solar radiation on the vehicle are recorded by the sun sensor and the rear sun sensor.

The climate control control unit directly reads in the signals from the sun sensor. The rear SAM control unit reads in the signals of the rear sun sensor directly and sends this information over the interior CAN to the climate control control unit. In the event of one-sided solar radiation, an appropriate temperature difference is set between the left and the right specified control temperatures.

Air quality

The multifunction sensor records the concentration levels for the following pollutants in the outside air:

Carbon monoxide (CO)

Nitrogen oxides (NOx)

The multifunction sensor also records the temperature and humidity level of the outside air and calculates the outside dew point temperature. The multifunction sensor sends the corresponding information over the climate control LIN 2 to the climate control control unit. The climate control control unit uses this to derive the automatic air recirculation. If the concentration of pollutant gas is high, the climate control control unit activates air recirculation mode.

Vehicle speed

The vehicle speed is calculated by the instrument cluster. Information about the vehicle speed is transmitted by the instrument cluster via the user interface CAN, the electronic ignition lock control unit and the interior CAN to the climate control control unit. The vehicle speed is used for regulation of the ram air function and for internal calculation of the outside temperature, e.g. in stationary operation.

Engine speed

The engine speed is calculated by the CDI control unit or the ME-SFI [ME] control unit. The CDI control unit or the ME-SFI [ME] control unit sends the engine speed via the drive train CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and interior CAN to the climate control control unit. The engine speed is used among other things to regulate the refrigerant compressor.

Door status

The status of each door (open or closed) is determined by the following control units and sent via the interior CAN to the climate control control unit:

Left front door control unit

Right front door control unit

Left rear door control unit (model 222)

Right rear door control unit (model 222)

When a door is opened, the climate control control unit references the values of the interior temperature sensor and adapts the temperature control accordingly. If there is a large difference in temperature between the interior air and outside air, unnecessary readjustment is avoided.

Position of side windows

The side window position is determined by the following control units and sent over the interior CAN to the A/C system control unit:

Left front door control unit

Right front door control unit

Left rear door control unit (model 222)

Right rear door control unit (model 222)

Rear control unit (model 217)

When side windows are opened, the climate control control unit references the values of the interior temperature sensor and adapts the temperature control accordingly. If there is a large difference in temperature between the interior air and outside air, unnecessary readjustment is avoided.

Position of panoramic sliding sunroof (model 222 with code 413 (Panoramic sliding sunroof))

The position of the panoramic sliding sunroof is transmitted by the panoramic sliding sunroof control unit to the A/C control unit via the interior CAN.

When the panoramic sliding roof is opened, the climate control control unit references the values of the interior temperature sensor and adapts the temperature control accordingly. If there is a large difference in temperature between the interior air and outside air, unnecessary readjustment is avoided.

Opening cross-section of air vents

The rate of air flow at the air vents and therefore the ventilation intensity can be adjusted by turning the following components:

Left side air vent potentiometer

Right side air vent potentiometer

Left center air vent potentiometer

Right center air vent potentiometer

Left rear center air vent potentiometer

Right rear center air vent potentiometer (model 222 with code 582 (A/C system in rear))

The climate control control unit reads in the signals of the potentiometers directly.

Operating settings

The settings for climate control of the vehicle interior can be made at the following control points:

Climate control operating unit

Rear A/C system operating unit (model 222 with code 582 (A/C system in rear))

COMAND controller unit or head unit

Climate control operating unit

The climate control operating unit has the following buttons which are used for making the various settings:

Left AUTO button

Left temperature selection button

Left blower button

Air recirculation mode button

Climate control menu and residual heat ON/OFF button (model 217.3, 222 with code 228 (Stationary heater))

Rear window heater button

Stationary heater button (model 217.3, 222 with code 228 (Stationary heater))

Right blower button

Right temperature selection button

Right AUTO button

Climate control menu button (except CODE 228 (Stationary heater))

Residual heat ON/OFF button (except CODE 228 (Stationary heater))

Defrosting button

Pre-entry climate control button (model 222.163/173)

The climate control operating unit sends information regarding the settings via the climate control LIN to the climate control control unit. This data is used to regulate the air flow, air distribution and interior temperature. The selected settings are additionally displayed on the Audio/COMAND display. The climate control control unit sends corresponding information for this via the interior CAN, electronic ignition lock control unit and the user interface CAN to the COMAND controller unit or the head unit. The COMAND controller unit or the head unit generates the corresponding image data, sends a switch-on request to the Audio/COMAND display via the telematics CAN and transfers the image data to the Audio/COMAND display via the LVDS or HSVL line. For feedback on the function, the A/C control unit transmits the request for LED actuation via the climate control LIN to the climate control operating unit.

The air conditioning system and refrigerant compressor can only be switched off using the air conditioning menu.

The setting for the front air distribution can only be made using the air conditioning menu and appears on the Audio/COMAND display.

Rear A/C system operating unit (model 222 with code 582 (A/C system in rear))

Settings for climate control in the rear compartment can be made at the rear air conditioning operating unit. The rear air conditioning operating unit sends information regarding the settings via the climate control LIN to the climate control control unit. This data is used to regulate the air flow, air distribution and interior temperature in the rear. The settings are shown in the display of the rear air conditioning operating unit.

The rear A/C system can also be operated using the climate control operating unit or via the air conditioning menu. The A/C system in the rear can then not be operated using the rear A/C system operating unit.

COMAND controller unit or head unit

The A/C system can be switched off or the climate control functions selected using the air conditioning menu in the COMAND controller unit or the head unit. The COMAND controller unit or the head unit sends the corresponding information via the user interface CAN, electronic ignition lock control unit and interior CAN to the climate control control unit, generates the corresponding image data, sends a switch-on request via the telematics CAN to the Audio/COMAND display and transfers the image data to the Audio/COMAND display via the LVDS or HSVL line.

VCS status

When the VCS is active, the climate control control unit reduces the output of the blower motor using the blower regulator. The COMAND controller unit or the head unit sends the status of the VCS via the user interface CAN, the electronic ignition lock control unit and the interior CAN to the A/C control unit.

Actuation of air conditioning components

Actuation of the air conditioning components encompasses the following subfunctions:

Actuation of blower motor

Actuation of rear blower motor (model 222 with code 582 (A/C system in rear))

Actuation of air ducting flaps

Actuation of refrigerant compressor (except model 222.004/057/104/157/163/173)

Actuation of electric refrigerant compressor (model 222.004/057/104/157/163/173)

Actuation of fan motor

Actuation of PTC heater booster (model 222 with diesel engine)

Actuation of high-voltage PTC heater (model 222.163/173)

Actuation of high-voltage PTC heater switchover valve (model 222.163/173)

Actuation of front evaporator shutoff valve (model 222.004/057/104/157/163/173 or model 222 with code 582 (A/C system in rear))

Actuation of rear A/C system evaporator shutoff valve (model 222 with code 582 (A/C system in rear))

Actuation of coolant circulation pump

Actuation of heater circuit circulation pump (model 222.163/173)

Actuation of rear heating system valve unit (model 222 with code 582 (A/C system in rear))

Actuation of driver side air vent ionizer (with code P21 (Air quality package))

Actuation of perfume atomizer generator (with code P21 (Air quality package))

Actuation of A/C system water valve

Actuation of high voltage battery cooling system shutoff valve (model 222.004/057/104/157)

Actuation of high-voltage battery cooling system expansion valve (model 222.163/173)

Actuation of blower motor

Ventilation of the vehicle interior is achieved with the aid of the blower motor. The climate control control unit sends the corresponding request over the climate control LIN 2 to the blower regulator, which then actuates the blower motor.

The blower motor drives a radial blower which circulates the air in the vehicle interior or which supplies fresh air to the vehicle interior. This keeps the windows free of any fogging and supplies the vehicle occupants with air. Depending on the current settings at climate control operating unit, the air is distributed via various air ducts and air outlets in the vehicle interior.

With VCS [SBS] active, the blower setting is reduced.

The blower motor is switched off in the event of an accident (crash signal sent).

Actuation of rear blower motor (model 222 with code 582 (A/C system in rear))

The rear blower motor is used for ventilation of the rear. The climate control control unit actuates the rear blower motor over the climate control LIN 2.

The rear blower motor is switched off in the event of an accident (crash signal sent).

Actuation of air ducting flaps

Adjusting the air ducting flaps regulates the air distribution in the vehicle interior.

The following air ducting flaps are adjusted:

Air recirculation flap via the air recirculation flap actuator motor (air recirculation control)

Left defroster flap via left defroster flap actuator motor (ventilation control)

Right defroster flap via right defroster flap actuator motor (ventilation control)

Left footwell flap via left footwell flap actuator motor (ventilation control)

Right footwell flap via right footwell flap actuator motor (ventilation control)

Left center air vent flap via left center air vent flap actuator motor (ventilation control)

Right center air vent flap via right center air vent flap actuator motor (ventilation control)

Left side air vent flap via the left side air vent flap actuator motor (ventilation control)

Right side air vent flap via the right side air vent flap actuator motor (ventilation control)

Upper left blend air flap via the upper left blend air flap actuator motor (temperature control)

Lower left blend air flap via the lower left blend air flap actuator motor (temperature control)

Upper right blend air flap via the upper right blend air flap actuator motor (temperature control)

Lower right blend air flap via the lower right blend air flap actuator motor (temperature control)

Fresh air/ram air flap via the fresh air/ram air flap actuator motor (fresh air/ram air control)

Left A-pillar air distribution flap over left A-pillar air distribution actuator motor (ventilation control)

Right A-pillar air distribution flap over right A-pillar air distribution actuator motor (ventilation control)

Left B-pillar air distribution flap over the left B-pillar air distribution actuator motor (model 222) (ventilation control)

Right B-pillar air distribution flap over the right B-pillar air distribution actuator motor (model 222) (ventilation control)

Left rear center air vent flap over the left rear center air vent actuator motor (model 222) (ventilation control)

Right rear center air vent flap over the right rear center air vent actuator motor (model 222 with code 582 (Rear A/C system) (ventilation control)

The A/C control unit actuates the actuator motors over the climate control LIN 1.

The recirculated air flap is closed in the event of an accident (crash signal sent).

To prevent any fogging of the windows, 2 minutes after switching off circuit 15, the defroster flaps are closed and the footwell flaps are opened. After starting the engine all the settings are available again.

At terminal 15 OFF, when one of the doors is opened, the air recirculation flap is set by the air recirculation flap actuator motor to an opening angle of 50 %. The door closing forces are thereby reduced. The function can be set with the diagnostic tester.

Climate control regulation, function

Air outlets in the cockpit and in the center console

P83.10-2829-76

Actuation of refrigerant compressor (except model 222.004/057/104/157/163/173)

The refrigerant compressor is responsible for induction and compression of the refrigerant.

The output of the refrigerant compressor is continuously regulated by the climate control control unit using the refrigerant compressor regulating valve up to 100 %. The A/C system control unit actuates the refrigerant compressor regulating valve directly.

Apart from this, the climate control control unit sends the calculated torque of the refrigerant compressor via the interior CAN, electronic ignition lock control unit, chassis FlexRay, powertrain control unit and drive-train CAN to the CDI control unit or to the ME-SFI [ME] control unit. This keeps the idle speed constant in accordance with the additional load that occurs when the refrigerant compressor is switched on.

With code B09 (Refrigerant compressor with magnetic clutch):

A magnetic clutch is integrated into the refrigerant compressor's belt pulley. This magnetic clutch can be used to disconnect the refrigerant compressor completely from the power flow in the belt drive. This in turn enables additional fuel savings to be made. The climate control control unit directly regulates the refrigerant compressor magnetic clutch.

The refrigerant compressor is switched off under the following conditions:

Refrigerant pressure below 1.75 bar

Refrigerant pressure above 30 bar

The refrigerant compressor is switched on under the following conditions:

Refrigerant pressure above 2.25 bar

Refrigerant pressure below 36 bar

The refrigerant compressor is switched off after an accident (crash-signal sent).

Actuation of electric refrigerant compressor (model 222.004/057/104/157/163/173)

The electric refrigerant compressor is responsible for intake and compression of the refrigerant.

The electric A/C compressor is actuated by the A/C control unit over the climate control LIN 2.

In the event of an accident, the high-voltage components are switched off by the battery management system control unit.

If the battery management system control unit overheats it sends a request for cooling over the hybrid CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and the interior CAN to the climate control control unit. The climate control control unit then actuates the electric refrigerant compressor accordingly over the climate control LIN 2.
The A/C control unit sends feedback the opposite way to the battery management system control unit.

Actuation of fan motor

The fan motor is used for cooling the coolant and refrigerant. The climate control control unit calculates the target fan speed according to the refrigerant pressure and sends the speed via the interior CAN, electronic ignition lock control unit, chassis FlexRay, powertrain control unit and engine CAN to the CDI control unit or to the ME-SFI [ME] control unit.

The CDI control unit or the ME-SFI [ME] control unit corrects the requested target fan speed to match the engine temperature and actuates the fan motor accordingly.

Actuation of PTC heater booster (model 222 with diesel engine)

When required, the PTC heater booster is switched on by the climate control control unit over the climate control LIN 1. As a result, the vehicle interior is heated up more quickly.

The PTC heater booster is switched off in the event of an accident (crash signal transmitted).

Actuation of high-voltage PTC heater (model 222.163/173)

When required, the high voltage PTC heater is switched on by the climate control control unit over the climate control LIN 2. To protect the high-voltage PTC heater against damage, it is switched off as from a water temperature of 90 °C. The water temperature is recorded by the high-voltage PTC heater temperature sensor. The climate control control unit reads in the signals of the high-voltage PTC heater temperature sensor over the climate control LIN 2.

The high-voltage PTC heater is switched off in the event of an accident (crash signal sent).
In the event of an accident, the high-voltage components are switched off by the battery management system control unit.

Actuation of high-voltage PTC heater switchover valve (model 222.163/173)

The high voltage PTC heater switchover valve regulates the flow of coolant to the heater heat exchanger (actuated by high voltage PTC heater switchover valve) or to the engine and the heater heat exchanger (small or large coolant circuit). The climate control control unit sends the request to actuate the high-voltage PTC heater switchover valve via climate control LIN 2 to the high-voltage PTC heater. The high-voltage PTC heater actuates the high-voltage PTC heater switchover valve directly.

Actuation of front evaporator shutoff valve (model 222.004/057/104/157/163/173 or model 222 with code 582 (A/C system in rear))

The front evaporator shutoff valve consists of a mechanical expansion valve and a shutoff valve that is directly actuated by the A/C control unit.

The front evaporator shutoff valve is used to control the flow of refrigerant to the front A&C system's evaporator.

Actuation of rear A/C system evaporator shutoff valve (model 222 with code 582 (A/C system in rear))

The rear A/C system evaporator shutoff valve is used to control the infeed of refrigerant to the rear A/C system evaporator. The A/C control unit actuates the rear air conditioning system evaporator shutoff valve directly.

Actuation of coolant circulation pump

Driven by the coolant pump, the coolant circulates in the engine cooling circuit. In the process, it absorbs engine heat. The heated coolant passes through the heater heat exchanger, which dissipates heat to the air blowing by and thus heats the vehicle interior.

At low engine speed and with an engine stop in ECO start-stop mode, the coolant circulation pump is also actuated to ensure that the flow rate required for heating the vehicle interior is sufficient. The coolant circulation pump is actuated directly by the A/C system control unit.

Actuation of heater circuit circulation pump (model 222.163/173)

The heater circuit circulation pump delivers the coolant from the high-voltage PTC heater to the heater heat exchanger, and therefore makes it possible to heat the vehicle interior. The high voltage PTC heater actuates the heater circuit circulation pump directly. The climate control control unit sends the corresponding request over the climate control LIN 2 to the high voltage PTC heater.

Actuation of rear heating system valve unit (model 222 with code 582 (A/C system in rear))

The rear heating system valve unit consists of the left Duo valve and the right Duo valve. The valves are used to control the supply of coolant to the rear heat exchanger. The climate control control unit directly actuates the rear heating system valve unit.

Additional function requirements for actuation of driver side air vent ionizer (with CODE P21 (Air quality package))

Ionization activated

Blower switched on

Left side air vent flap opened

Climate control active

Actuation of driver side air vent ionizer (with code P21 (Air quality package))

The driver side air vent ionizer is used for ionization of the air in the vehicle interior. The air is cleaned and freshened-up. The ionization of the interior air itself is odor-neutral and cannot be detected directly as such in the vehicle.

The ionization process is switched on and off using the A/C menu in the COMAND controller unit or the head unit. The COMAND controller unit or the head unit sends the “Switch on ionization” request via the user interface CAN, electronic ignition lock control unit and interior CAN to the A/C control unit. The A/C control unit actuates the driver side air vent ionizer via climate control LIN 2.

Model 222.004/057/104/157/163/173
except code 1U6 (R744 refrigerant)
The ionization process can also be switched on and off using the pre-entry climate control function.

Additional function requirements for actuation of perfume atomizer generator (with CODE P21 (Air quality package))

Perfume atomization activated

Glove compartment CLOSED

Flask inserted

Climate control active

The status of the glove compartment (open or closed) is sensed by the glove compartment lamp switch. The perfume atomizer alternator directly reads in the status of the glove compartment switch.

Actuation of perfume atomizer generator (with code P21 (Air quality package))

The perfume atomizer generator is used to supply fragrance to the vehicle interior. A fan is installed in the fragrance generator, which produces a flow of air. When the vial is inserted and the perfume atomization has been switched on, the air flow is guided over the surface of the fragrance and enriched with scent molecules. This scented air is delivered directly into the vehicle interior through an opening in the diffuser grid (in front of the Audio/COMAND display). Perfume atomization is pulsed, i.e. it is active for 5 min after activation and then switches itself off for 5 min. The interval switching is used to prevent the vehicle occupants from getting used to the scent. This maintains the occupants' perception capability of the perfume atomization.

The perfume atomizer is switched on and off using the A/C menu in the COMAND controller unit or the head unit. The intensity can be adjusted in three stages. The COMAND controller unit or the head unit sends the “Switch on perfume atomization” request and the “Perfume atomization intensity” request via user interface CAN, electronic ignition lock control unit and interior CAN to the A/C control unit. The A/C control unit actuates the perfume atomizer alternator via climate control LIN 2.

The glove compartment lamp switch sends a ground signal directly to the perfume atomizer generator when the glove compartment is opened. It then switches off active perfume atomization and switches the flask illumination on. The flask in the perfume atomizer generator is also disconnected from the working position and moved to the removal position.

When the glove compartment is closed, the inserted flask is moved to the working position by the perfume atomizer generator with terminal 15 on. Additionally, the perfume atomizer generator switches off the flask illumination and the perfume atomization intensity last set in the climate control menu is activated.

If no flask is inserted in the perfume atomizer generator, the message "Insert perfume atomizer cartridge" appears in the Audio/COMAND display. The perfume atomizer generator recognizes whether a flask was inserted by measuring the power consumption of the integrated motor. If another object is used instead of the flask, the perfume atomizer generator can recognize the object as a flask by mistake.

Model 222.004/057/104/157/163/173
except code 1U6 (R744 refrigerant)
The perfume atomizer can also be switched on and off using the pre-entry climate control function.

Actuation of A/C system water valve

The air conditioning water valve controls the supply of coolant to the heat exchanger of the air conditioning housing. In order to achieve efficient cooling by the evaporator, the air conditioning system water valve is closed and therefore the flow of warm coolant through the heat exchanger is interrupted. The climate control control unit actuates the air conditioning water valve directly.

Actuation of high voltage battery cooling system shutoff valve (model 222.004/057/104/157)

The high-voltage battery cooling system shutoff valve is used to regulate the supply of refrigerant into the evaporator integrated into the high-voltage battery module. This removes heat from the high-voltage battery module and prevents any overheating.

The battery management system control unit sends the corresponding request over the hybrid CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and the interior CAN to the A/C system control unit.

The A/C control unit sends feedback the opposite way to the battery management system control unit. The battery management system control unit actuates the high-voltage battery cooling shutoff valve directly.

Actuation of high-voltage battery cooling system expansion valve (model 222.163/173)

The high-voltage battery cooling expansion valve consists of a mechanical expansion valve and a shutoff valve. The shutoff valve is directly actuated by the powertrain control unit.

The powertrain control unit sends the status of the shutoff valve (open or closed) over the chassis FlexRay, electronic ignition lock control unit and over the interior CAN to the climate control control unit.

Shift point adjustment (except model 222.004/057/104/157/163/173)

If the cooling or heating requirement increases, the fully integrated transmission control unit can be used to make a shift point adjustment.

The A/C control unit sends the shift point adjustment request over the interior CAN, electronic ignition lock control unit, chassis FlexRay, powertrain control unit and the drive train CAN to the fully integrated transmission control unit.

Fresh air mode

The fresh air/ram air flap is open during fresh air mode. Fresh air is fed through the air conditioning housing and into the vehicle interior.

The climate control control unit actuates the fresh air/ram air flap actuator motor over the climate control LIN 1.

Recirculated air mode

Air recirculation mode encompasses the following subfunctions:

Air recirculation mode via the air recirculation mode button

Pollutant-controlled air recirculation mode

Air recirculation mode via the air recirculation mode button

Operating the air recirculation mode button on the climate control operating unit for more than 1.5 s, the air recirculation flap and the side windows and panoramic sliding sunroof (model 222 with code 413 (Panoramic sliding sunroof)) are also closed to prevent any outside air entering. The air only circulates in the vehicle interior and unpleasant odors and harmful gases are kept out. The LED in the air recirculation mode button lights up during air recirculation mode.

The climate control operating unit reads in the status of the air recirculation mode button directly and sends the status to the climate control control unit via the climate control LIN. The climate control control unit then actuates the fresh/recirculated air flap actuator motor via the air-conditioning control LIN 1.

If the air recirculation mode button is then pressed for longer than 1.5 s, the side windows and the panoramic sliding sunroof (model 222 with code 413 (Panoramic sliding sunroof)) are moved back to the default position (insofar as they were not manually adjusted during the air recirculation mode).

Additional function requirements for pollutant- controlled air recirculation mode

Cooling operation active

Pollutant-controlled air recirculation mode

The multifunction sensor transmits the outside air pollutant values via climate control LIN 2 to the A/C control unit. Starting from a certain pollutant concentration, the recirculated air flap is automatically set to the recirculated air position. Outside air supply is prevented and only the inside air is recirculated. If, after starting the engine, the condition for pollutant-sensitive air recirculation mode is given, then fresh air is initially supplied for 30 s. After this, operation continues with 80 % of the pollutant-sensitive air recirculation mode and after another 10 s, as required, 100 % of the pollutant-sensitive air recirculation mode.

The pollutant-controlled air recirculation mode is not indicated by the LED in the air recirculation mode button.

Defrost function

When the defroster button is pressed, all air flaps are closed with the exception of the defroster flaps and the fresh air/recirculated air flap. These are fully opened. The defroster flaps are adjusted so that the maximum air flow is directed to the windshield and the front side windows. The blend air flaps are set to full warm air supply.

The climate control operating unit sends the status of the defrosting button via the climate control LIN to the climate control control unit. The climate control control unit actuates the blower regulator via the climate control LIN 2 and this actuates the blower motor so that an optimum defrost mode is ensured to match the vent air temperature.

The refrigerant compressor is switched on to ensure that the vent air is dried. The air is dried and then heated up to the maximum temperature.

Additional function requirements for evaporator drying process

Air conditioning was active at least once during the last ignition cycle

Evaporator temperature above 3 °C

Outside temperature above 20 °C

Doors closed

Kilometer reading over 250 km

Evaporator drying

To counteract odors in the vehicle interior and fogging of windows when the air conditioning system is started, evaporator drying is carried out.

After the engine is switched off, the climate control control unit sends the signal to activate the evaporator drying timer via the interior CAN, the electronic ignition lock control unit and the user interface CAN to the instrument cluster. The CDI control unit or the ME-SFI [ME] control unit sends the “Engine running” signal via the drive train CAN, powertrain control unit, chassis FlexRay, electronic ignition lock control unit and the interior CAN to the climate control control unit.

After a waiting time of 1  h, the instrument cluster sends the request for evaporator drying via the user interface CAN, electronic ignition lock control unit and interior CAN to the climate control control unit, which starts the evaporator drying process. For a period of 30 minutes, the blower motor and rear blower motor (model 222 with code 582 (A/C system in rear)) are actuated at the lowest blower setting.

The climate-control control unit sends the corresponding request over the climate control LIN 2 to the blower regulator, which actuates the blower motor.

In model 222 with code 582 (A/C system in rear), the climate control control unit actuates the rear blower motor over the climate control LIN 2.

The air supply serves to reduce residual moisture in the evaporator in both instances.

Residual heat utilization

Operation of the residual heat ON/OFF button on the climate control operating unit switches on the residual heat utilization function.

The climate control operating unit sends the status of the residual heat ON/OFF button over the climate control LIN to the climate control control unit. The climate control control unit then actuates the coolant circulation pump. This routes the warm coolant (residual heat) through the heater heat exchanger.

At the same time, the climate control control unit sends the ventilate request via the climate control LIN 2 to the blower regulator, which then actuates the blower setting at the lowest stage. The intake air is routed past the heater heat exchanger which heats it up. The function is terminated after 30 min or when the on-board electrical system voltage drops below a certain value.

Shutoff of air conditioning after an accident (crash signal sent)

In order to prevent the ingress of harmful gases into the vehicle interior after an accident, the A/C control unit starts the following activities:

The blower motor and the rear blower motor (model 222 with code 582 (Rear A/C system)) are no longer actuated. Air is not circulated in the vehicle interior.

The recirculated air flap is moved to the recirculated air position. Outside air can no longer enter the vehicle interior.

The refrigerant compressor regulating valve is switched off (model 217, 222 (except model 222.004/057/104/157/163/173) without code B09 (Refrigerant compressor with magnetic clutch)). The refrigerant compressor no longer circulates the refrigerant.

The refrigerant compressor magnetic clutch is opened (with CODE B09 (Refrigerant compressor with magnetic clutch)). The refrigerant compressor is no longer driven.

The electric refrigerant compressor is no longer energized (model 222.004/057/104/157/163/173).

The supplemental restraint system control unit transmits the crash signal via the user interface CAN, the electronic ignition lock control unit and the interior CAN to the A/C control unit.

Detailed information on actuation of the individual components in the air conditioning is available in the "Actuating the A/C components" chapter.

Electrical function schematic for climate control input signals

Model 217, 222 up to model year 2018 except code 1U6 (R744 refrigerant)

PE83.40-P-2056-97SEA

Model 217, 222 as of model year 2018 except code 1U6 (R744 refrigerant)

PE83.40-P-2056-97SEC

Electrical function schematic for climate control actuation

PE83.40-P-2057-97SEA

Overview of system components for climate control

GF83.40-P-9994LF

Referenced documents