gf4740p2001ore

Component description for fuel pump control unit

Type gf · topic 47.40 · version 0100 · 2017-11-07

Applies to: Engine 654.9 in model 213.016/216

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.40 Control units/modules — Series 213 (models 016, 216) · Series 654 (models 9**)

GF47.40-P-2001ORE

Component description for fuel pump control unit

23.10.2017

Engine

654.9 in model 213.016/216

Component description for fuel pump control unit

Phantom view of fuel tank

45

Filler neck

75

Fuel tank

75/2

Aeration and ventilation valve

M3

Fuel pump (FP)

N118

Fuel pump control unit

P47.10-2811-76

Location

The FSCU is installed on the right on the fuel tank.

Tasks

The fuel system control unit is supplied by the company "Continental Automotive GmbH" and has the in-house designation FSCM GEN4 (Fuel System Control Module Generation 4).

The fuel system control unit regulates the fuel pump in accordance with requirements and transmits information about the current fuel pressure to the CDI control unit (N3/9).

Input and output signals

The following input signals are evaluated by the FSCU and the respective output signal is issued:

Direct input signals

Direct output signals

CAN input signals

CAN output signals

Direct input signals

Terminal 15

Terminal 30

Circuit 31

Signal "Fuel pump ON"

Left fuel tank fuel fill level sensor fuel level indicator (B4/1)

Right fuel tank fuel level indicator fill level sensor (B4/2)

Direct output signals

Ground connection for left fuel tank fuel level indicator fill level sensor

Fuel tank fuel level indicator fill level sensor ground connection, right

AC voltage signal for fuel pump (Phase U)

AC voltage signal for fuel pump (Phase V)

AC voltage signal for fuel pump (Phase W)

CAN input signals

Fuel pump ON

Fuel specified pressure

CAN output signals

Fuel pressure

Diagnostic data

Structure

The fuel system control unit consists of a fuel housing with two plug connections and internal measuring and control electronics.

Function

The function description is subdivided into the following points:

Controlling the fuel pump

Fuel system control unit limp-home mode

Fill level evaluation of fuel tank

Diagnosis

Tank drainage service

Controlling the fuel pump

Switching on of the fuel pump takes place if a "fuel pump ON" signal is received by the FSCU. This signal is sent redundantly by the CDI control unit as a CAN signal via the drive train CAN (CAN C1) and directly as a ground signal. To control the fuel pump, the CDI control unit evaluates the fuel pressure and load requirement and sends the "specified fuel pressure" pulse width modulated signal to the fuel system control unit. This evaluates the PWM signal and actuates the fuel pump with three phase-shifted alternating current as required, so that the actual value of the fuel pressure corresponds to the specified value. The fuel pump pressure is regulated depending on the fuel temperature and engine speed between approx. 4.5 and max. 6.7 bar.

Fuel system control unit limp-home mode

If the "fuel pump ON" ground signal is missing or is implausible, the fuel pump is switched off.

If the "specified fuel pressure" signal is missing or is implausible, the fuel pump is switched off.

If the "Circuit 15" signal is missing or implausible, the fuel system control unit and thus also the fuel pump is switched off.

Fill level evaluation of fuel tank

The FSCU reads in signals from the fuel tank fuel level indicator fill level sensor on the left and right to compute and evaluate the fill level of the fuel tank. The nominal volume of the fuel tank, the current fill level in percent and the reserve quantity are calculated from the values measured in ohms and sent to the CDI control unit together with a corresponding signal. Furthermore the values of the fill level sensors are checked for plausibility. In the event of implausible measurements, a fault message is sent to the CDI control unit.

Diagnosis

The FSCU performs am own and component check. Recognized errors are stored by the fuel system control unit and sent to Xentry Diagnostics via the diagnostic CAN to the CDI control unit via the drive train CAN.

Tank drainage service

The fuel tank can be emptied over the FSCU without the engine running. To do this, the container draining function is selected using Xentry Diagnostics, and the following parameters are entered:

Parameter 01 for "fuel pump ON"

Time "0-99.999" s

Fuel specified pressure 5.5 bar

During draining, Xentry Diagnostics must remain connected and the ignition must remain switched on.

Variants

The vehicle and engine variants are already stored in the FSCU. After replacement of the FSCU a variant coding must be carried out. The fuel system control unit is Star2-capable.

Wiring diagram for FSCU

PE47.40-P-2101-97DBB