gf1440b3003a

Pump module, component description

Type gf · topic 14.40 · version 0501 · 2017-03-22

Applies to: Engine 924.9 in model 368, 384.0/2, 979.2 Engine 926.9 in model 368, 382.17/18, 384.0

Where it sits

Function group 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — Series 368 · Series 382 (models 17*, 18*) · Series 384 (models 0**, 2**) · Series 979 (models 2**)

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.51 Pump/metering device/nozzle — Series 368 · Series 382 (models 17*, 18*) · Series 384 (models 0**, 2**) · Series 979 (models 2**)

Also applies to engines/gearboxes: 924 9**, 926 9**

GF14.40-B-3003A

Pump module, component description

25.01.2017

Engine

924.9 in model 368, 384.0/2, 979.2

Engine

926.9 in model 368, 382.17/18, 384.0

Pump module, component description

Position arrangement
The pump module (20) is at the right of the chassis chart at the height of the AdBlue reservoir.
Function
The pump module (20) draws AdBlue from the AdBlue reservoir, filters it and pumps it to the dispensing unit.

Represented on vehicle 382.177

20

Pump module

B14.40-0064-11

Pump module, component description

Represented on vehicle 384.223

20

Pump module

B14.40-0142-10

Pump module, component description

B14.40-0195-09

Composition

1

Pressure filter

7

Filter bowl and the pressure accumulator

13

housing cover

2

AdBlue piping - supply

8

Coolant piping - outlet

14

Electric connection

3

AdBlue piping - return

9

Accumulator blowing valve

15

Venting rib cover

4

Pneumatic control valve

10

Accumulator blowing connection

16

AdBlue piping - suction

5

Compressed air connection

11

Engine coolant piping - intake

17

Drawing filter

6

Pressure accumulator

12

Pump case

18

AdBlue pump (17M01)

The pump module comprises a housing that is synthetic material spill proof - the pump housing (12) and an aluminum block fixed in the filter housing and the pressure accumulator (7). The AdBlue pump (18) is located In the pump housing (12) - a diaphragm electric pump with 3 chambers.

In the filter and the pressure accumulator (7) housing, a pneumatic control valve (4) is located, next to the pressure filter (1) and the pressure accumulator (6). Apart from that there are pipings for the engine coolant flow and a duct to allow its flow.

Function

When the AdBlue pump (18) receives an actuation signal, it draws AdBlue from the AdBlue reservoir. AdBlue is per-filtered by the 100µm-screen suction filter (7) built in the AdBlue suction pipe.

The pump takes the AdBlue to an operating pressure of approx. 6 bar, and routes it to the filter and pressure accumulator housing (7). In order to eliminate smaller impurities particulates, AdBlue goes through the pressure filter (1), with a 30 µm mash, before being pumped towards the dispensing unit.

The pressure accumulator (6) is basically a storage rubber bubble, whose function is to compensate pressure oscillations and reduce the AdBlue pump (18) actuation frequency. It is comprised of a volume of approx. 0,13L. It is stored with factory nitrogen (N2) . When refilling it, it should be blown with air, free from oil and grease.

Vent

The pneumatic control valve (4) and the AdBlue piping - return (3) work for automatic ventilation of pump module during the initial operation. The pneumatic control valve (4) is closed when compressed air is drawn.

The AdBlue pump (18) is not actuated when it is "empty", because it turns off when the AdBlue reservoir level sensor is below a certain threshold. However, when the pump is empty, it may work for a short period if AdBlue moves inside the reservoir. However, when the pump is empty, if it works for 10 seconds more, it will be recognized by the engine control module (MR) and the ventilation will be automatically started.

AdBlue pressure reduction

To prevent the freezing of the AdBlue from damaging the pump module, after the ignition is turned off, the AdBlue pressure is reduced within the pump module and in the route through the pump module. Pressure reduction takes place through the compressed air control module ventilation. Consequently, the pneumatic control valve (4) opens and this way allows AdBlue return to the reservoir.

Heating

The engine coolant flows through the filter bowl and the pressure accumulator (7) to AdBlue heating and defrosting . The coolant supply is commanded by a valve located in the engine controlled by the engine control module (MR).