Retrofit toll system · az8288d0002b · Mercedes-Benz WIS

AZ82.88-D-0002B

Retrofit toll system

14.05.2019

Model	906
	except code H11 (Auxiliary hot-air heater)
	except code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code JD1 (Digital tachograph)
	except code JD2 (Tachograph digital EC with rpm + aux-recorder)
	except code YM1 (FleetBoard vehicle computer)
Model	906
	with code H11 (Auxiliary hot-air heater)
	except code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code JD1 (Digital tachograph)
	except code JD2 (Tachograph digital EC with rpm + aux-recorder)
	except code YM1 (FleetBoard vehicle computer)
Model	906
	with code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code H11 (Auxiliary hot-air heater)
	except code YM1 (FleetBoard vehicle computer)
Model	906
	with code JD1 (Digital tachograph)
	except code H11 (Auxiliary hot-air heater)
	except code YM1 (FleetBoard vehicle computer)
Model	906
	with code JD2 (Tachograph digital EC with rpm + aux-recorder)
	except code H11 (Auxiliary hot-air heater)
	except code YM1 (FleetBoard vehicle computer)
Model	906
	with code YM1 (FleetBoard vehicle computer)
	except code H11 (Auxiliary hot-air heater)
	except code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code JD1 (Digital tachograph)
	except code JD2 (Tachograph digital EC with rpm + aux-recorder)

Modification notes

05.09.2016

Method extended

Operation steps 2, 5, 17.1, 17.2 and 18

Shown here is the installation location of the on-board unit (toll recording unit) (1) in the center of the instrument panel

1	Onboard unit (toll recording unit)
2	Communications module
3	Multifunction antenna

D82.88-0032-06

D82.88-0036-08

4	Stowage compartment	7	Cover
5	Cover	N87/8	Radio/radio with navigation
6	Blinds

 Danger	Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Check
1	Define installation location for onboard unit (toll recording unit) (1)
2	Define installation location for transmitting and receiving antennas as per customer request	 Two solutions are available: Multifunction antenna (3) on the roof Separate GPS antenna in instrument panel and separate GSM antenna on windshield
3	Check power supply of terminal 15 at the slot of fuse 3 at fuse block 3, (9 fuses) (F55/3)	 Fuse block 3, (9 fuses) (F55/3) is located at the left driver seat frame.
		If circuit 15 is not applied to fuse block 3, 9-fuses (F55/3).
		
		Retrofit wiring harness for circuit 15
			AN54.65-D-0030-04S
	Remove
4	Remove ground line at battery
			AR54.10-D-0003SD
5	Remove headliner	When using multifunction antenna (3).
			AR68.30-D-4300B
6	Remove instrument cluster
			AR54.30-D-6015H
7	Remove driver's seat
			AR91.10-D-1010H
8	Remove paneling in footwell (left)
			AR68.30-D-4020A
9	Remove front door sill trim
			AR68.30-D-1306B
10	Unclip cover (5) starting at the top	 Mounting wedge	*110589035900
11	Disconnect electrical connector at upper control panel control unit (UCP [OBF]) (N72/1) and remove cover (5)
12	Remove covers (6) of air vents from instrument panel center part
			AR68.10-D-1585A
13	Remove cover (7)
14	Remove center speaker cover
15	Remove stowage compartment (4)
	Install
16	Install backup battery into onboard unit (toll recording unit) (1)		AZ82.88-D-0000-13A
 Danger	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
17.1	Install multifunction antenna (3)	When using multifunction antenna (3).
			AZ82.88-D-0001-02B
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
17.2	Install GPS antenna	When using separate GPS antenna in combination with separate GSM antenna.
			AN82.61-D-7474-04A
18	Install GSM antenna	When using separate GPS antenna in combination with separate GSM antenna.
			AZ82.70-D-0009-02B
19	Connect wiring harness for toll system		AZ82.88-D-0000-03B
		 Wiring harness repair kit	*220589019900
20	Connect electrical line for speed signal at instrument cluster		AZ82.88-D-0005-01B
21	Install equipment installation frame	Model 906 except code FF8 (1-DIN slot at front under headliner)	AZ82.88-D-0006-01B
22	Connect and install on-board unit (toll recording unit) (1)		AZ82.88-D-0003-01B
23	Determine installation location for communications module (2)		AZ82.88-D-0001-15A
24	Connect and install communications module (2)		AZ82.88-D-0004-01B
		 Choke angle gauge (electronic)	*001589882100
25	Install in the reverse sequence	 Operation steps 15, 14, 13, 12, 11, 10, 9, 8, 7, 6, 5, 4.
26	Enter special equipment in on-line vehicle data card via Vehicle Documentation (VeDoc)
27	Attach note "Toll system retrofitted as per AZ82.88-D-0002B" under field organization texts to design group 82
28	Save vehicle and customer data with Service PC in onboard unit (toll recording unit) (1)	 The procedure on the service PC can be obtained from the documents from the course "Installation of vehicle device" of the Toll Collect company.
	Check
29	Check operation and carry out road test

220 589 01 99 00

Wiring harness repair kit

110 589 03 59 00

Mounting wedge

001 589 88 21 00

Choke angle gauge (electronic)

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Parts ordering note

Part no.	Designation	Quantity
A 011 545 80 26	Contact spring	1
A 004 545 00 26	Contact spring	1
A 015 545 70 26	Contact spring	1
A 011 545 80 26	Contact spring	1
B 6 6 56 0659	CTEL antenna	1
A 001 820 76 75	Antenna (GPS)	1
B 6 7 82 3533	Adapter line	1

Referenced documents

ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
an5465d003004s Retrofit circuit 15 wiring harness
an8261d747404a Retrofit antenna for global positioning system (GPS)
ar5410d0003sd Disconnect/connect battery ground line
ar5430d6015h Remove/install instrument cluster
ar6810d1585a Remove/install air outlet covering on instrument panel center part
ar6830d1306b Remove/install entrance paneling
ar6830d4020a Remove/install paneling in footwell (left)
ar6830d4300b Remove/install headliner
ar9110d1010h Remove/install driver seat
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of
as9700z000101a Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents
az8270d000902b Retrofit GSM antenna
az8288d000003b Retrofit toll system wiring harness
az8288d000013a Retrofit backup battery in on-board unit
az8288d000102b Retrofit multifunction antenna
az8288d000115a Define installation location for toll recording unit
az8288d000301b Retrofit on-board unit
az8288d000401b Retrofit communications module
az8288d000501b Connect toll system wiring harness to instrument cluster
az8288d000601b Retrofit front equipment installation frame under headliner