Check corrosion protection agent on chassis for proper condition

AR97.20-T-2000D

Check corrosion protection agent on chassis for proper condition

24.09.2019

Model

436.330 with body 436.860

except code Y64 (Tectyl underfloor protection)

Illustrations show rusty spots on frame as example

1

Primer

2

Application of top coat

3

Penetrating wax

4

Underfloor protection

 Danger

Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents

Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.

AS97.00-Z-0001-01A

 Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Topical note

Notes on cavity preservation

AH97.20-P-0001-01B

Underfloor preservation

AH97.20-N-2000-01U

1

Tilt cab into repair position

AR60.80-T-0010U

Topical note

Notes on tilting the cab

AH60.80-N-0003-01B

2

Completely clean vehicle

Except code Y64 (Tectyl underbody protection)

AR00.00-T-8010D


Allow vehicle to dry completely.
Otherwise, the anti-corrosion protection may be damaged by rework.

3

Check easy-to-get-to areas for signs of rust and slightly rusted surfaces

 Remove rusty spots and slightly rusty surfaces.
Repaint with primer (1) and top coat paint (2).

4

Check difficult-to-get-to areas for signs of rust and slightly rusted surfaces

 Remove any rusty spots and slightly rusty surfaces and treat with rust neutralizing agent following manufacturer's instructions. Repaint with primer (1) and top coat paint (2).

Rust neutralizing agent Brunox Epoxy

*BR00.45-Z-1014-05A

5

Check whether chassis and components are treated sufficiently with corrosion protection

 Check visible primer (1) or top coat paint (2) for rust infiltration, eliminate if applicable.

Supplement missing anti-corrosion protection.



Apply corrosion protection agent to chassis

AR97.20-T-2000-01D

Apply corrosion protection agent to components

AR97.20-T-2000-03D

6

Check whether platform is treated sufficiently with corrosion protection

 Check visible primer (1) or top coat paint (2) for rust infiltration, eliminate if applicable. Supplement missing anti-corrosion protection on platform. See manufacturer's operating instructions.

7

Check whether pneumatic valves are sufficiently treated with corrosion protection

 If pneumatic valves are corroded, treat affected surfaces correspondingly. If applicable, replace pneumatic valve.

Supplement missing anti-corrosion protection:



Apply corrosion protection agent to pneumatic valves

AR97.20-T-2000-04D

8

Remove all covers attached to components

 Perform only if corrosion protection agent is applied.

9

Lubricate all lubrication points on vehicle



AP00.20-T-0020D

10

Lower cab

AR60.80-T-0010U

Topical note

Notes on tilting the cab

AH60.80-N-0003-01B

Repair materials

Number

Designation

Order number

BR00.45-Z-1014-05A

Rust neutralizing agent Brunox Epoxy

Brunox AG
www.brunox.com