ar6830y7609a

Remove/install center roof trim

Type ar · topic 68.30 · version 0103 · 2019-12-12

Applies to: Body 400.899 in model 400.204/207/212/216/231/241/243/262/281

Where it sits

Function group 3 Body › 68 Interior equipment › 68.30 Coverings, trim — Series 400 (models 204, 207, 212, 216, 231, 241, 243, 262, 281, 899)

EinPAS 37 Interior equipment › 37.45 Trim › 37.45.32 Roof lining — Series 400 (models 204, 207, 212, 216, 231, 241, 243, 262, 281, 899)

AR68.30-Y-7609A

Remove/install center roof trim

12.12.2019

Body

400.899 in model 400.204/207/212/216/231/241/243/262/281

Remove/install center roof trim

Y68.30-0001-09

Removal Procedure

1

RHS door beading

5

RHS tipper trim

2

Driver rear grip handle

6

LHS door beading

3

RHS door entrances trim

7

Co-driver grip handle

4

RHS door entrances trim mounting screws

Remove/install center roof trim

Y68.30-0002-09

4

RHS door entrances trim mounting screws

12

LHS seat belt side trim faceless buttons

8

LHS door entrance trim

13

RHS seat belt side trim

9

LHS tipper trim

14

Co-driver front grip handle

10

LHS tipper trim mounting screws

15

LHS side trim

11

LHS seat belt side trim

Remove/install center roof trim

Y68.30-0003-09

16

Driver front grip handle

21

RHS grab roof handle mounting screws

17

Dummy plug

22

LHS sun visor

18

LHS grab roof handle

23

LHS sun visor mounting screws

19

LHS grab roof handle mounting screws

24

RHS sun visor

20

RHS grab roof handle dummy

25

RHS sun visor mounting screws

Remove/install center roof trim

Y68.30-0004-09

26

Roof center trim

34

RHS roof trim mounting screws

27

Roof center trim mounting screws

35

Audio box

28

Roof center trim faceless buttons

36

Audio box mounting screws

29

LHS roof trim

37

Front roof lining

30

Sun visor seating rubber

38

Front roof lining mounting screws

31

LHS roof trim mounting screws

39

Rear roof lining

32

RHS roof trim

40

Rear roof lining faceless buttons

33

Sun visor seating rubber

48

Front roof lining faceless buttons

Remove/install center roof trim

41

Roof lining

42

LHS roof lining bracket

43

LHS roof lining bracket mounting screws

44

Center roof lining bracket

45

Center roof lining bracket mounting screws

46

RHS roof lining bracket

47

RHS roof lining bracket mounting screws

Y68.30-0005-06

Remove/install center roof trim

Y68.30-0006-09

Refitment Procedure

32

RHS roof trim

42

LHS roof lining bracket

33

Sun visor seating rubber

43

LHS roof lining bracket mounting screws

34

RHS roof trim mounting screws

44

Center roof lining bracket

35

Audio box

45

Center roof lining bracket mounting screws

36

Audio box mounting screws

46

RHS roof lining bracket

41

Roof lining

47

RHS roof lining bracket mounting screws

Remove/install center roof trim

Y68.30-0007-09

18

LHS grab roof handle

25

RHS sun visor mounting screws

19

LHS grab roof handle mounting screws

26

Roof center trim

20

RHS grab roof handle dummy

27

Roof center trim mounting screws

21

RHS grab roof handle mounting screws

28

Roof center trim faceless button

22

LHS sun visor

29

LHS roof trim

23

LHS sun visor Mounting screws

30

Sun visor seating rubber

24

RHS sun visor

31

LHS roof trim Mounting screws

Remove/install center roof trim

Y68.30-0008-09

11

LHS seat belt side trim

15

LHS side trim

12

LHS seat belt side trim faceless buttons

16

Driver front grip handle

13

RHS seat belt side trim

17

Dummy plug

14

Co-driver front grip handle

Remove/install center roof trim

Y68.30-0009-09

3

Door entrance trim

7

Co-driver grip handle

4

RHS door entrances trim mounting screws

8

LHS door entrance trim

5

RHS tipper trim

9

LHS tipper trim

6

LHS door beading

10

LHS tipper trim mounting screws

Remove/install center roof trim

1

Door beading

2

Driver Rear grip handle

Y68.30-0010-06

Remove/install

1

Remove RHS door beading (1) from the cabin

2

Remove driver rear grip handle (2) from the cabin

Installation of driver rear grip handle

*BA60.80-Y-1021-01A

3

Remove the RHS door entrances trim (3) from the RHS floor by removing three mounting screws (4)

Installation of RHS door entrances trim

*BA60.80-Y-1020-01A

4

Remove RHS tipper trim (5) by removing three mounting screws (4) and one fastners button from the RHS tipper trim

Fastness button to RHS tipper trim

*BA60.80-Y-1019-01A

5

Remove LHS door beading (6) from the cabin

6

Remove Co-driver grip handle (7) from the cabin

Installation of co-driver grip handle

*BA60.80-Y-1018-01A

7

Remove the LHS door entrance trim (8) by removing three mounting screws (4) from the LHS floor

Installation of LHS door entrance trim

*BA60.80-Y-1017-01A

8

Remove LHS tipper trim (9) by removing three mounting screws (10) and one fastners button from the LHS tipper trim

Fastness button to LHS tipper trim

*BA60.80-Y-1016-01A

9

Remove LHS seat belt

Remove/install seat belt

AR91.40-Y-1030B

10

Remove RHS seat belt

Remove/install seat belt

AR91.40-Y-1030B

11

Remove LHS seat belt side trim (11) by removing four faceless buttons (12) from the LHS seat belt side trim

12

Remove RHS seat belt side trim (13) by removing four faceless buttons (12) from the RHS seat belt side trim

13

Remove Co-driver front grip handle (14) from the ‘A’ Pillar

Co- driver front grip handle to ‘A’ pillar

*BA60.80-Y-1015-01A

14

Remove LHS side trim (15) from the ‘A’ pillar

15

Remove driver front grip handle (16) and detach the side trim from the ‘A’ Pillar

Driver front grip handle to ‘A’ pillar

*BA60.80-Y-1014-01A

16

Remove RHS side trim from the ‘A’ pillar

17

Remove grab roof handle dummy plug (17) from the grab handle using screw driver

18

Remove LHS grab roof handle (18) by removing two mounting screws (19) using screw driver from the LHS grab roof handle

19

Remove RHS grab roof handle dummy (20) by removing two mounting screws (21) using screw driver from the grab roof handle dummy

20

Remove roof lamp

21

Remove LHS sun visor (22) by removing four mounting screws (23) from the LHS sun visor

Installation of LHS sun visor

*BA60.80-Y-1013-01A

22

Remove RHS sun visor (24) by removing four mounting screws (25) from the RHS sun visor

Installation of RHS sun visor

*BA60.80-Y-1012-01A

23

Remove roof center trim (26) by removing six mounting screws (27) and two Faceless buttons (28) from the roof center trim

Faceless buttons to roof center trim

*BA60.80-Y-1011-01A

24

Remove LHS roof trim (29) with sun visor seating rubber (30) by removing RHS top one mounting screws and Remove remaining mounting screws (31) from the LHS roof trim

By using T - 25 socket and ratchet.

By using T - 30 socket and ratchet.

Installation: By using T - 30 socket and torque wrench.

Sun visor seating rubber to LHS roof trim

*BA60.80-Y-1010-01A

25

Remove RHS roof trim (32) with sun visor seating rubber (33) by removing LHS top one mounting screw and Remove remaining mounting screws (34) from the RHS roof trim

By using T - 25 socket and ratchet.

By using T - 30 socket and ratchet.

Installation: By using T - 30 socket and torque wrench.

Sun visor seating rubber to RHS roof trim

*BA60.80-Y-1009-01A

26

Remove audio box (35) from the cabin roof by removing ten mounting screws (36)

Audio box to cabin roof

*BA60.80-Y-1008-01A

27

Remove front roof lining (37) by removing three mounting screws (38) and eight Faceless buttons (48) from the front roof lining

Front & rear roof lining, and front & rear roof lining faceless buttons to cabin roof

*BA60.80-Y-1007-01A

28

Remove rear roof lining (39) by removing ten faceless buttons (40) from the rear roof lining

Front & rear roof lining, and front & rear roof lining faceless buttons to cabin roof

*BA60.80-Y-1007-01A

29

Detach the roof lining (41) from the cabin roof

30

Remove LHS roof lining bracket (42) from the cabin roof by removing three mounting screws (43)

LHS roof lining bracket to cabin roof

*BA60.80-Y-1006-01A

31

Remove Center roof lining bracket (44) by removing three mounting screws (45) and two tapping screws from the cabin roof

By using T - 30 socket and ratchet.

By using T - 20 socket and ratchet.

Installation: By using T- 30 socket and torque wrench and two tapping screws.

By using T - 20 socket and torque wrench.

Center roof lining bracket to cabin roof

*BA60.80-Y-1005-01A

32

Remove RHS roof lining bracket (46) by removing three mounting screws (47) from the cabin roof

RHS roof lining bracket to cabin roof

*BA60.80-Y-1004-01A

33

Install in the reverse order

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1004-01A

RHS roof lining bracket to cabin roof

Nm

82

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1005-01A

Center roof lining bracket to cabin roof

Nm

82 and 20.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1006-01A

LHS roof lining bracket to cabin roof

Nm

82

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1007-01A

Front & rear roof lining, and front & rear roof lining faceless buttons to cabin roof

Nm

20.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1008-01A

Audio box to cabin roof

Nm

82

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1009-01A

Sun visor seating rubber to RHS roof trim

Nm

20.4 and 30.5

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1010-01A

Sun visor seating rubber to LHS roof trim

Nm

20.4 and 30.5

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1011-01A

Faceless buttons to roof center trim

Nm

30.5

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1012-01A

Installation of RHS sun visor

Nm

20.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1013-01A

Installation of LHS sun visor

Nm

20.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1014-01A

Driver front grip handle to ‘A’ pillar

Nm

173

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1015-01A

Co- driver front grip handle to ‘A’ pillar

Nm

173

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1016-01A

Fastness button to LHS tipper trim

Nm

40.8

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1017-01A

Installation of LHS door entrance trim

Nm

1.90.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1018-01A

Installation of co-driver grip handle

Nm

173

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1019-01A

Fastness button to RHS tipper trim

Nm

1.90.4

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1020-01A

Installation of RHS door entrances trim

Nm

30.5

Cabin Torque Chart

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281 with body 400.899

BA60.80-Y-1021-01A

Installation of driver rear grip handle

Nm

173

Referenced documents