ar6420p1400e

Removing and installing rear shock absorber console

Type ar · topic 64.20 · version 0101 · 2006-07-25

Applies to: MODEL 202.01 /02 /03 /12 /13

Where it sits

Function group 3 Body › 64 Rear wall and rear end › 64.20 Rear end — Series 202 (models 01*, 02*, 03*, 12*, 13*)

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.30 Rear panel/rear end — Series 202 (models 01*, 02*, 03*, 12*, 13*)

AR64.20-P-1400E

Removing and installing rear shock absorber console

15.5.98

MODEL 202.01 /02 /03 /12 /13

Removing and installing rear shock absorber console

P64.20-2030-08

1 Repair part (shock absorber console)

Plug weld

Solid weld

Removal

General body repair instructions

All models

AH60.00-N-0001-01A

1

Remove detachable parts in area to be repaired

2

Remove defective shock absorber console to match repair part (1) and fit

Installation

3

Equip straightening bench with modular members

AR60.10-P-1050E

4

Equip straightening bench with straightening set

Observe set-up plans included with straightening set!

AR60.10-P-1070E

Celette straightening set

*WE58.40-Z-1009-01E

Car-Bench straightening set

*WE58.40-Z-1001-01A

Models 202.026/029/033

Also use supplementary straightening set, engines 112, 113! See

Models 202, 208 with engines 112, 113

Celette supplementary straightening set

*WE58.40-Z-1012-01A

Models 202, 208 with engines 112, 113

Car-Bench supplementary straightening set

*WE58.40-Z-1013-01A

5

Place vehicle on straightening bench with two-column lift and fasten

6

Cover detachable parts remaining on vehicle with tarpaulin

In area to be repaired

*WH58.30-Z-1001-40A

7

Fasten repair part shock absorber console rear right (1) with straightening tool

Danger!

The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled.

Use insulating mats.
Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.

AS00.00-Z-0007-01A

8

Butt weld repair part (1) above longitudinal member () and plug weld to inner rear wheelhouse panel ()

*WE58.40-Z-1001-02A

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

9

Clean welds and sheet metal flanges with wire brush

10

Prime areas repaired with MB-2K primer/filler

11

Supplement standard sealing with MB body sealant

Sealing joints after repairs

AR97.10-P-4000E

12

Paint area repaired and adjacent surfaces

Notes on repair painting

All models

AH98.00-P-9408-02A

General information on MB materials

All models

AH98.00-P-9409-03A

13

Supplement hollow cavity and underbody preservation agent in area to be repaired.

Hollow cavity preservation after repairs

AR97.20-P-1500E

Notes on processing permanent underbody preservation agent

Models 124, 126, 129, 140, 163, 168, 170, 201, 202, 208, 210, 220, 463

AH97.20-P-9409-01A

14

Install detachable parts removed previously

Commercially available tools

Number

Designation

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-01A

Car bench straightening bracket set 82415, (model 202)

WE58.40-Z-1012-01A

Celette straightening bracket set 7202.309 (model 202, 208 with engine 112, 113), as supplement to 7202.300 (model 202)

WE58.40-Z-1013-01A

Car Bench straightening bracket set 82 426 (models 202, 208 with engines 112, 113), as supplement to 82 415, (model 202)

WE58.40-Z-1009-01E

Celette straightening bracket set 7202.300

WE58.40-Z-1001-02A

Inert gas welder

Referenced documents