The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
P63.50-4223-08
1 | Heat flow drill screws on rear fender (1) with heat gun and remove (area A). |
Flow-drill bolts are bonded and must be heated. |
2 | Expose and cut off self-pierce rivets on rear fender (1) (areas B1 and B2). |
3 | Expose self-pierce rivets on rear fender (1) and cut with rivet press tool (areas C1 and C2). |
4 | Remove shavings using wet/dry vacuum cleaner. |
P63.50-4224-08
5 | Expose and drill off blind rivets on rear fender (1) (area D). |
6 | Remove shavings using wet/dry vacuum cleaner. |
P63.50-4225-08
7 | Expose and cut off self-pierce rivets on rear fender (1) (areas E1 and E2). |
8 | Expose and cut off weld seams/spot welds on rear fender (1) (areas F1 and F2). |
9 | Cut blind rivet on rear fender (1) (area G). |
10 | Remove shavings using wet/dry vacuum cleaner. |
P63.50-4226-08
11 | Expose and cut off self-pierce rivets on rear fender (1) (areas H1 and H2). |
12 | Remove shavings using wet/dry vacuum cleaner. |
P63.50-4227-09
13 | Heat rear fender (1) in cross-hatched areas with heat gun. |
Cross-hatched areas are bonded with adhesive. |
14 | Remove damaged rear fender (1). |
P63.50-4228-09
15 | Grind mating surfaces on body down to bare metal in cross-hatched areas. |
Observe pretreatment of bonding surfaces and weld joints. |
16 | Remove shavings using wet/dry vacuum cleaner. |
Referenced documents
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0010b 000 588 02 39 00 Rivet press tool