Replace rear fender complete

AR63.50-P-1401MEC

Replace rear fender complete

08.04.2020

Model

167.3

Modification notes

31.03.2020

Method updated as per new parts status.

Operation steps 1, 2, 3, 4

AR63.50-P-1401-01MEC

31.03.2020

Zinc dust paint added.

Operation step 13

AR63.50-P-1401-01MEC

31.03.2020

Heat gun added.

IE reference module

AR63.50-P-1401-01MEC

31.03.2020

Document updated.

The whole document

AR63.50-P-1401-02MEC

31.03.2020

Zinc dust paint added.

Operation step 8

AR63.50-P-1401-02MEC

31.03.2020

Document updated.

The whole document

AR63.50-P-1401-03MEC

31.03.2020

Repair materials references added.

Operation steps 15, 16, 17, 19, 20

AR63.50-P-1401-03MEC

31.03.2020

Welders added.

IE reference module

AR63.50-P-1401-03MEC

08.04.2020

Heat gun added.

Operation Step 3

08.04.2020

Welders added.

Step 5

Shown on the left side of vehicle

1

Rear fender

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Notes on foam-protected insulation in body

AH60.00-P-0041-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

 When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.

3

Remove rear fender (1).

AR63.50-P-1401-01MEC



000 588 00 84 00 Heat gun

WS54.00-P-0049B

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

4

Prepare rear fender (1).

AR63.50-P-1401-02MEC

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

5

Install rear fender (1).

AR63.50-P-1401-03MEC

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Check body gap dimensions

AR60.00-P-0900-01ME

Process putty on body

AR60.00-P-0031-01LWG

 As an alternative to restoring the surfaces with body solder, a basic body filler can also be used.

Rear door to side wall

*BE60.00-P-1011-01LA

Side wall to bumper at rear

*BE60.00-P-1012-01LA

Sidewall to liftgate

*BE60.00-P-1013-01LA

Side wall to outer tail lamp

*BE60.00-P-1014-01LA

Outer tail lamp to bumper at rear

*BE60.00-P-1015-01LA

Liftgate to rear bumper

*BE60.00-P-1016-01LA

Outside of taillamp to inside of taillamp

*BE60.00-P-1018-01LA

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Basic body filler

*BR00.45-Z-1057-07A

 Feeler gauge

*129589032100

6

Remove spark protection blankets.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

7

Prime repair areas with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A


Repair area must be free of dust and grease.
Otherwise adhesion problems may occur.

 Use only primer filler approved by Daimler AG:
https://xentry.daimler.com

8

Seal seam after repair.

AR97.10-P-4000ME

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentry.daimler.com

10

Supplement cavity preservation.

AR97.20-P-1500ME

11

Reinstall detachable parts in area of repair point.

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1011-01LA

Rear door to side wall

Dimension "I"

mm

3 (0,5)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1012-01LA

Side wall to bumper at rear

Dimension "J"

mm

0,2 (+0,5)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1013-01LA

Sidewall to liftgate

Dimension "K"

mm

4 (1,0)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1014-01LA

Side wall to outer tail lamp

Dimension "L"

mm

1 (+1/-0,5)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1015-01LA

Outer tail lamp to bumper at rear

Dimension "M"

mm

1,5 (1,0)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1016-01LA

Liftgate to rear bumper

Dimension "N1"

mm

4,5 (1,5)

Dimension "N2"

mm

5,5 (1,5)

For picture, see

AR60.00-P-0900-01ME

Gap dimensions

Number

Designation

Model 167.3

BE60.00-P-1018-01LA

Outside of taillamp to inside of taillamp

Dimension "P"

mm

4 (1,5)

For picture, see

AR60.00-P-0900-01ME

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71