Install rear fender complete

AR63.50-P-1401-03MEC	Install rear fender complete
	000 588 01 84 00 Welder	WS60.00-P-0021K
	000 588 02 84 00 Welder	WS60.00-P-0022K

Model

167.3

Modification notes

31.03.2020	Document updated.	The whole document
31.03.2020	Repair materials references added.	Operation steps 15, 16, 17, 19, 20
31.03.2020	Welders added.	IE reference module

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1011-01LA	Rear door to side wall	Dimension "I"	mm	3 (0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1012-01LA	Side wall to bumper at rear	Dimension "J"	mm	0,2 (+0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1013-01LA	Sidewall to liftgate	Dimension "K"	mm	4 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1014-01LA	Side wall to outer tail lamp	Dimension "L"	mm	1 (+1/-0,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1015-01LA	Outer tail lamp to bumper at rear	Dimension "M"	mm	1,5 (1,0)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1016-01LA	Liftgate to rear bumper	Dimension "N1"	mm	4,5 (1,5)
		Dimension "N2"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0900-01ME

Gap dimensions

Number	Designation			Model 167.3
BE60.00-P-1018-01LA	Outside of taillamp to inside of taillamp	Dimension "P"	mm	4 (1,5)
		For picture, see		AR60.00-P-0900-01ME

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1003-01A	White sealing compound, 310 ml, DBL 6069.20	A 001 989 63 20
BR00.45-Z-1012-13A	Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	A 004 990 16 97
BR00.45-Z-1035-13A	Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	A 000 991 76 32
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

 The next steps are shown on the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.
The superordinate service document as well as the safety information in the service document must be observed.

P63.50-A062-09

1	Install rear fender (1) and fit.

2	Install rear bumper.

3	Install taillamp.

4	Install seal of rear door and tailgate.

5	Install striker eye.

6	Check gaps using  feeler gauge and adjust.

7	Fix rear fender (1) in place.

8	Remove striker eye.

9	Remove seal of rear door and tailgate.

10	Remove taillamp.

11	Remove rear bumper.

12	Drive rivet holes in rear fender (1) with Ø 6.7 mm (areas A).

13	Remove rear fender (1).

14	Deburr rivet holes on rear fender (1) and body on both sides.

15	Coat insides of riveted joints with zinc dust paint (areas A).

16	Apply sealant on body and on foam parts (areas C).

17	Apply 2-component adhesive in crosshatched area on body (area B).

 Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

P63.50-A063-06

P63.50-A064-09

18	Install rear fender (1) and fix in place.

19	Rivet rear fender (1) with rivets Ø 6.4x12 (areas D1).

20	Rivet rear fender (1) with rivets Ø 6.5x12.5 (area D2).

21	Rear fender (1)   (areas E).

22	Rear fender (1)   (area F).

23	Rear fender (1)   (areas G).

P63.50-A065-09

24	Rear fender (1)   (areas H).

 Perform inert gas welding at intervals and allow to cool down in between. This reduces heat distortion.

25	Surface-grind inert gas weld joints (areas H).

26	Solder surfaces on rear fender (1) with body solder and smooth (areas H).

 A basic body filler can also be used as an alternative to the restoration of the surfaces with body solder.

27	Remove body solder residues, drill chips and grinding dust.

Referenced documents