ar6350p140102mec

Prepare complete rear fender for installation

Type ar · topic 63.50 · version 0200 · 2020-04-15

Applies to: Model 167.3

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 167 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 167 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 167 (models 3**)

AR63.50-P-1401-02MEC

Prepare complete rear fender for installation

Model

167.3

Modification notes

31.03.2020

Document updated.

The whole document

31.03.2020

Zinc dust paint added.

Operation step 8

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

The following operation steps are shown on the component part for the left side of the vehicle. In case of damage on the right side of the vehicle, these steps must be performed analogously.
The superordinate service document as well as the safety information in the service document must be observed.

Prepare complete rear fender for installation

1

Mark separating points on rear fender (1) (areas B and C).


Transfer separation points from vehicle.



2

Cut separating points at rear fender (1) (areas B and C).


P63.50-A060-06

Prepare complete rear fender for installation

P63.50-A061-09

3

Cut off spot welds on lock striker bracket (area E).

Only if outer wheel well is not replaced.

4

Drill out spot weld at lock striker bracket with Ø 6.5 mm (area D).

Only if outer wheel well is not replaced.

5

Remove lock striker bracket.

Only if outer wheel well is not replaced.

6

Grind mating surfaces on rear fender (1) down to bare metal in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

7

Remove milling and drill chips and/or grinding dust.

8

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surfaces with zinc dust paint (area F).
Otherwise adhesion problems may occur.

Observe preliminary treatment of bonding surface.