201 589 00 51 00
Spot weld milling cutter
Cutting templates
211 589 05 23 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2693-09
Dimensions:
b Approx. 15 mm
c2 Approx. 25 mm
c1 Approx. 85 mm
P63.50-3197-04
Dimension:
a Approx. 3 mm
1 Mark cutting line (areas B and C ).
2 Mark cutting line (area T).
Mark marker line with cutting template (area A). Then mark cutting line approx. 3 mm (a) offset toward rear with cutting template (area T).
Secure cutting template with safety pin for marker line
(area A)
3 Position body saw on cutting lines (areas B, C and T) and cut out rear fender
Do not damage C and D-pillar or outside of longitudinal member below to prevent reduction of stability.
P63.50-2702-09
4 Expose spot welds (areas D, E, F, G, H, I, J, K and L).
5 Cut out spot welds with spot weld milling cutter or Vario Drill spot weld removing tool (areas D, E, F, G, H, I, J, K and L).
P63.50-2703-09
6 Expose spot welds (area N, O, P, R and Q).
7 Cut out spot welds with spot weld milling cutter or Vario Drill spot weld removing tool (area N, O, P, R and Q).
P63.50-2706-06
8 Heat rear fender in shaded area with hot air gun .
Shaded area is foam-protected.
9 Remove rear fender.
10 Heat reinforcement in shaded area with hot air gun .
Shaded area is glued.
11 Remove reinforcement.
P63.50-2709-09
12 Grind mating surfaces in cross-hatched areas down to bare metal with round wire brush.
Grind spot weld flanges down to bare metal on both sides.
13 Remove grinding and drill shavings with wet/dry vacuum cleaner.
14 Coat insides of spot welding flanges and riveted joints with zinc dust paint.
P63.50-2710-09
15 Grind mating surfaces in cross-hatched areas down to bare metal with round wire brush.
Grind spot weld flanges down to bare metal on both sides.
16 Coat insides of spot weld flanges with zinc dust paint.