ar6350p140002g

Cutting out rear fender

Type ar · topic 63.50 · version 0104 · 2006-07-26

Applies to: MODEL 170

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 170

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 170

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 170

AR63.50-P-1400-02G

Cutting out rear fender

Cutting out rear fender
Cutting out rear fender

201 589 00 51 00

129 589 00 98 00

Protective sleeve

Welding spot miller

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

Cutting out rear fender

P63.50-0326-09

1 Mill off welding spots and inert gas welding seams in the areas A and B. Separate flange facing C using a body saw.

Repair method (1) or (2) can be used depending on the extent of the damage.

The new part should be processed accordingly for repair method (2).

Remove deformed rear fender.

Cutting out rear fender

P63.50-0332-09

2 Mill off the remaining flange on the rear wheelhouse (area A). Then smooth-grind flange facings in the cross-hatched areas. Smooth-grind spot flanges on both sides. Paint the insides of the spot flanges with zinc-dust paint.