Special tools
201 589 00 51 00
202 589 06 23 00
202 589 07 23 00
Spot weld cutter
Template
Template
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
Parts ordering notes
Part no. | Designation | Quantity |
000 986 34 42 | MB zinc dust paint |
P63.50-0274-01
P63.50-0005-01
1 Remove underbody protection with wire brush.
2 Mark separation point on rear fender (dotted lines).
Use marking template in area of longitudinal member.
P63.50-0281-09
3 Expose spot welds and MIG welds and cut out (areas A-F, arrow).
4 Cut rear fender along dotted lines with body saw.
Do not damage inner side wall beneath when sawing.
P63.50-0280-01
5 Cut out rear fender in area of wheelhouse bead with grinder cutter (arrows).
Do not damage inner wheelhouse beneath.
6 Remove damaged rear fender.
7 Pull off sheet metal remaining in wheelhouse area with pliers.
P63.50-0283-05
8 Align welding and spot weld flanges.
9 Grind welding and spot welding flanges down to bare metal on both sides (shaded areas and arrows).
10 Coat insides of spot welding flanges with zinc dust paint.