AR63.20-L-1100-10VA | Install and weld in complete A-pillar | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models |
168 589 11 23 00
Side portal frame
Inspection and welding device
Test and welding gauges for A-B-C-pillars
168 589 00 23 00
210 589 17 23 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1037-02A | Manual temporary fastener, 5.0 mm dia. - clamping range 0-6 mm, identification color black Firma Hausmann GmbH D-34346 Hann. Münden, Germany | |
WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Münden, Germany | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-29A | Lever riveting device | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1010-01A | Celette straightening bracket set 7168.300 (model 168, model 414) |
WE58.40-Z-1011-01A | Car-Bench straightening bracket set 82 423 (model 168, model 414) |
WE58.40-Z-1040-01A | Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414) |
WE58.40-Z-1043-01A | Celette straightening set 7414.300 (model 414) |
WE58.40-Z-1044-01A | Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414) |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1002-01E | Celette straightening unit |
WE58.40-Z-1003-01E | Car-Bench straightening bench |
WE58.40-Z-1004-01E | Car-Bench straightening lifting platform |
WE58.40-Z-1005-01E | Car-Bench straightening equipment |
WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
WE58.40-Z-1008-01E | Celette additional member 955.908 |
WE58.40-Z-1011-01E | Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long) |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
L63.20-0179-04
1 Install inner A-pillar, adapt it and fasten to portal element.
2 Fasten inner A-pillar using clamping pliers and manual temporary fasteners.
L63.20-0186-09
3 Rivet inner A-pillar in area A (arrow). Use Polygrip aluminum/steel flat head rivet 6.414 mm
4 Inner A-pillar .
L63.20-0190-07
5 Inner A-pillar .
6 Inner A-pillar in area B three times .
7 Inner A-pillar in area C .
Weld through weld seam in area C. Make weld joints in intervals, allow to cool down in between, thus minimizing thermal deformation.
8 Grind weld seam in area C.
L63.20-0196-09
9 Make spacers (Y, Z) to ensure A-pillar center part can be accurately fitted.
The sheet thickness of spacer Y must be 1 mm (to match A-pillar outer section).
The sheet thickness of spacer Z must be 2.6 mm (to match A-pillar outer section plus outer reinforcement).
10 Install center A-pillar, adapt it and fasten to portal element.
11 Fasten center A-pillar using clamping pliers and manual temporary fasteners.
12 Rivet A-pillar center part in areas D-F (use Polygrip aluminum/steel flat head rivet 6.414 mm).
13 A-pillar center part in area G .
Weld through weld seam in area G in intervals, allow to cool down in between, thus minimizing thermal distortion.
14 Tack A-pillar center part in areas H and I .
15 Grind area G.
L63.20-0200-07
16 Make spacer to enable A-pillar outer section to be accurately fitted. The thickness must be 1.6 mm to match the outer reinforcement.
17 Install A-pillar outer section, adapt it and fasten to portal element.
18 Fasten A-pillar outer section using clamping pliers and manual temporary fasteners.
19 Rivet A-pillar outer section in area K (use Polygrip aluminum/steel flat head rivet 6.414 mm).
20 Drill holes using 4 mm drill bit in areas L to N. Countersink these holes on one side using 8 mm drill bit. Countersink alternately from inside and from outside. Countersink from outside only in area L2.
21 A-pillar outer section in areas L to N .
Weld always from the countersunk side.
22 A-pillar outer section in areas O and P .
23 Grind areas O and P and fill with body solder (in area O only above reinforcement mating surface).
L63.20-0206-09
24 Install upper longitudinal member, adapt it and fasten in place using clamping pliers and manual temporary fasteners.
25 Rivet upper longitudinal member in area Q (use Polygrip aluminum/steel flat head rivet 6.414 mm).
26 Upper longitudinal member .
27 Install reinforcement, adapt it and fasten in place using clamping pliers and manual temporary fasteners.
28 Rivet reinforcement in areas R and S (use Polygrip steel/steel countersunk head rivet 510 mm).
29 Clean all welds with wire brush.
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work