Repair fiber composite components penetrating through laminate

AR60.00-W-2080B

Repair fiber composite components penetrating through laminate

10.11.11

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

 Danger!

Risk of explosion caused by dust produced by sanding/grinding. Risk of injury caused by irritation of respiratory paths when glass fibers are inhaled or by contact with the eyes and skin.

Evacuate dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves.

AS60.00-Z-0002-01A

 Danger!

Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors.

No fire, sparks, open flames or smoking. Wear respiratory protection, protective gloves and safety glasses. Store acetone only in suitable appropriately marked containers.

AS60.00-Z-0003-01A

 Danger!

Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.

No smoking! No open fire!

Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS60.00-Z-0004-01A

 Danger!

Explosion hazard when handling organic peroxide hardeners

Risk of injury caused by skin and eye contact with organic peroxide hardeners

No smoking! No open fire! Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS98.00-Z-0005-01A

1

Mask area around damaged point (1)

2

Prepare damaged point (1)

AR60.00-W-2080-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

3

Cut out damaged point (1)

AR60.00-W-2080-02A

Hard metal milling pin (flame form B, toothing 3 PLUS),

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)

Work arbor,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

4

Making a tapered overlapping joint (2)

AR60.00-W-2070-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

5.1

Create substructure by foaming with polyurethane foam

 Use to plug hollow cavities not fulfilling other functions (e.g. accessibility to other components).

AR60.00-W-2080-06BA

5.2

Create substructure for fitting polyurethane hard foam plates

 Use to plug hollow cavities which must be accessible (e.g. passage for lines in pillars as well as accessible from one side) by:

Fit polyurethane hard foam plates (3)

AR60.00-W-2080-06BB

*BR00.45-Z-1004-08A

Fitting alignment of jointed fiber composite repair plates.

AR60.00-W-2080-06BC

C-clamp

Clamping pliers

Manual temporary fastener, Ø 4.0 mm - span range 0 - 6 mm, identification color yellow,

Hausmann GmbH D-34346 Hann. Münden, Germany

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

 Use machine with flexible taper

 Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1004-08A

6

Fit substructure to component structure

 Remove excessive material with coarse grinder, check inner arch with strip (5)

AR60.00-W-2080-07A

7

Laminate new material layer (4)

AR60.00-W-2080-05A

*BR00.45-Z-1004-08A



General notes on laminating fiber composites

AH60.00-N-0013-01A

8

Fill area to be repaired and grind

Number

Designation

Order number

BR00.45-Z-1027-04A

Teroson FL surface preparation 1 l
IDH No. 92679

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1004-08A

Plastic repair kit (basic equipment)

Contents:
3 bags with 50 ml Terokal 9225 plastic repair adhesive
6 static mixers
150 ml spray Terokal 150 plastic primer
1 l can of Teroson FL
1 non-woven reinforcement cloth
1 Teromix handgun
Usage instructions

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de