W60.00-1033-06
1 Entry assembly
2 Side wall paneling
3 C-pillar paneling
4 Outer roof paneling
5 Roof paneling
6 Front roof paneling
7 Door paneling
8 Corner element
9 Front end cover
10 Front flap
11 Trim grille cover
12 Bumper side element
13 Bumper
14 Hinged door cover, top
15 Hinged door cover, front
All the detachable body components listed above are fiber composites manufactured using the SMC method.
Danger! | Risk of injury from cuts and grazes on sharp-edged vehicle components | Always wear protective gloves when working in vicinity of sharp, burred vehicle components. Deburr repair panels. | |
Danger! | Explosion hazard from grinding dust. Injury hazard by irritating respiratory paths when inhaling or skin and eye contact with glass fibers | Evacuate occurring dust with approved vacuum cleaner. Wear respiratory protection mask, eye protection and protective gloves. | |
Danger! | Explosion hazard from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Injury hazard from skin and eye contact with acetone vapors | No fire, sparks, naked flames or smoking. Wear protective respiratory mask, protective gloves and safety glasses. Fill acetone only in suitable and appropriately marked vessels. | |
Danger! | Explosion hazard when handling polyester and epoxy resins. Injury hazard from skin and eye contact with polyester and epoxy resins. | No smoking! No naked flames! Use skin protection cream, protective gloves and eye protection. Ensure that the area is well ventilated. | |
Danger! | Explosion hazard when handling organic peroxide hardeners Injury hazard from skin and eye contact with organic peroxide hardeners | No smoking! No naked flames! Use skin protection cream, protective gloves and eye protection. Ensure that the area is well ventilated. | |
| General notes on fiber composites | ||
| General notes on laminating fiber materials | ||
1 | Define repair variants | Repair variants of fiber composites and their fields of application | |
2 | Carry out repair to plastic | Depending on type of damage: | |
Surface repair on components consisting of fiber composites | |||
Performing tapered overlap repair on fiber composites | |||
Repairs penetrating the laminate to fiber composite components (splits and fracture points) | |||
Repairs penetrating the laminate to fiber composite components (holes and piercing) | |||
3 | Restore paint structure according to Paintwork Manual |
Referenced documents
- ah6000n000901b General notes on fiber composites
- ah6000n001301a General notes on laminating fiber fabrics
- ar6000w200001a Define repair variants
- ar6000w2060a Surface repair on components of fiber composites
- ar6000w2070a Repair shaft on fiber composite
- ar6000w2080a Repair to fiber composite components penetrating through laminate
- ar6000w2080b Repair fiber composite components penetrating through laminate
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
- as6000z000301a Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors.
- as6000z000401a Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.
- as9800z000501a Risk of explosion caused by handling organic peroxide hardeners. Risk of injury caused by skin and eye contact with organic peroxide hardeners