AR60.00-W-2060A | Surface repair on components of fiber composites | 10.11.11 |
MODEL 957 with BODY 957.810
G60.00-3004-04
Repair method for damage not penetrating through laminate
(minor notches, scratches, scrapes, surface fissures):
G60.00-3009-06
1 Damaged point
2 Grinding damaged point
down to undamaged material
3 Overlaminating
4 Geometric contour adaptation
by grinding
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
Danger! | Risk of explosion caused by dust produced by sanding/grinding. Risk of injury caused by irritation of respiratory paths when glass fibers are inhaled or by contact with the eyes and skin. | Evacuate dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves. | |
Danger! | Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors. | No fire, sparks, open flames or smoking. Wear respiratory protection, protective gloves and safety glasses. Store acetone only in suitable appropriately marked containers. | |
Danger! | Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins. | No smoking! No open fire! Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated. | |
Danger! | Explosion hazard when handling organic peroxide hardeners Risk of injury caused by skin and eye contact with organic peroxide hardeners | No smoking! No open fire! Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated. | |
1 | Mask area around damaged point (1) | ||
2 | Preparing damaged point | ||
Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm) | |||
Abrasive disk holder, PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide | |||
Use machine with flexible taper | |||
Use angled hand piece for machine with flexible shaft | |||
Wet/dry vacuum cleaner | |||
3 | Grind damaged point (2) | Grind damaged point down only as deep as required to avoid grinding all the way through. | |
Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm) | |||
Abrasive disk holder, PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide | |||
Use machine with flexible taper | |||
Use angled hand piece for machine with flexible shaft | |||
Wet/dry vacuum cleaner | |||
4 | Clean damaged point | ||
5 | Overlaminate damaged point with resin/hardener mixture or glass-reinforced filler paste (3) | Observe mixing ratio of resin/hardener. | |
6 | Grind repair point (4) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1027-04A | Teroson FL surface preparation 1 l | Henkel AG & Co. KGaA |
Referenced documents
- ar6000w208001a Preparation of damaged point
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as6000z000201a Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.
- as6000z000301a Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors.
- as6000z000401a Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.
- as9800z000501a Risk of explosion caused by handling organic peroxide hardeners. Risk of injury caused by skin and eye contact with organic peroxide hardeners