ar6000w2070a

Repair shaft on fiber composite

Type ar · topic 60.00 · version 0103 · 2011-11-21

Applies to: MODEL 957 with BODY 957.810

Where it sits

Function group 3 Body › 60 Body - general › 60.00 General — Series 957

EinPAS 35 Body/frame/detachable parts › 35.20 Cab/body › 35.20.30 Cab — Series 957

EinPAS 35 Body/frame/detachable parts › 35.20 Cab/body › 35.20.40 Bodyshell — Series 957

AR60.00-W-2070A

Repair shaft on fiber composite

10.11.11

MODEL 957 with BODY 957.810

Repair shaft on fiber composite

G60.00-3011-01

Repair method for damaging not extending through laminate

(notches, bubbles, delaminations):

Repair shaft on fiber composite

G60.00-3010-01

A Simple shaft

B Double shaft

L Shaft length

s Material thickness

Repair shaft on fiber composite
Repair shaft on fiber composite

G60.00-3012-01

1 Bottom-most fiber layer

2 Sanded and filled repair point

G60.00-3013-01

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A

Danger!

Risk of explosion caused by dust produced by sanding/grinding. Risk of injury caused by irritation of respiratory paths when glass fibers are inhaled or by contact with the eyes and skin.

Evacuate dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves.

AS60.00-Z-0002-01A

Danger!

Risk of explosion from acetone vapors. Risk of poisoning when acetone is inhaled, swallowed or absorbed through skin. Risk of injury from skin and eye contact with acetone vapors.

No fire, sparks, open flames or smoking. Wear respiratory protection, protective gloves and safety glasses. Store acetone only in suitable appropriately marked containers.

AS60.00-Z-0003-01A

Danger!

Risk of explosion caused by handling polyester and epoxy resins. Risk of injury caused by skin and eye contact with polyester and epoxy resins.

No smoking! No open fire!

Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS60.00-Z-0004-01A

Danger!

Explosion hazard when handling organic peroxide hardeners

Risk of injury caused by skin and eye contact with organic peroxide hardeners

No smoking! No open fire! Use protective cream, wear protective gloves and safety glasses. Ensure that the area is well ventilated.

AS98.00-Z-0005-01A

1

Mask area around damaged point

2

Preparing damaged point

AR60.00-W-2080-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Use machine with flexible taper

Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

3

Grinding damaged point

Completely remove damaged laminate, i.e. cracks or defects should not remain in the component.

Hard metal milling pin (flame form B, toothing 3 PLUS),

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)

Work arbor,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding caps, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Grinding cap carrier, form L,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Use machine with flexible taper

Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

4

Making a tapered overlapping joint

AR60.00-W-2070-01A

Abrasive disk, dia. 50 mm, 80 m/s (max. 23,000 rpm)

Abrasive disk holder,

PFERD-Werkzeuge August Rüggeberg GmbH u. Co D-51709 Marienheide

Use machine with flexible taper

Use angled hand piece for machine with flexible shaft

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

*BR00.45-Z-1027-04A

5

Laminate new fiber composites

Narrow radii, dents or edges can be filled with polyester filler so that the following fiber layers make clean contact and do not form hollow cavities
Measure bottom-most fiber layer (1) with greatest possible overlapping length, decreasing continuously above.

AR60.00-W-2080-05A

*BR00.45-Z-1004-08A

General notes on laminating fiber composites

AH60.00-N-0013-01A

6

Fill area to be repaired and grind (2)

Repair materials

Number

Designation

Order number

BR00.45-Z-1027-04A

Teroson FL surface preparation 1 l
IDH No. 92679

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

BR00.45-Z-1004-08A

Plastic repair kit (basic equipment)

Contents:
3 bags with 50 ml Terokal 9225 plastic repair adhesive
6 static mixers
150 ml spray Terokal 150 plastic primer
1 l can of Teroson FL
1 non-woven reinforcement cloth
1 Teromix handgun
Usage instructions

Henkel AG & Co. KGaA
Gutenbergstraße 3
85748 Garching
Germany
Tel. +49 89 9268-0
Fax +49 89 9107890
www.Loctite.de

Referenced documents