AR47.20-A-2000A | Remove/install fuel prefilter with water separator | 12.12.06 |
ENGINE 611.983 in MODEL 8AC690.611 /612 /613 /630 /631 /640 /641
with CODE (K46) Fuel prefilter with water separator
with CODE (ZL3) National version for Latin America
ENGINE 611.981 /987 in MODEL 8AC903.612 /661 /662 /663 /671 /672, 904.612 /613 /662 /663
with CODE (K46) Fuel prefilter with water separator
with CODE (ZL3) National version for Latin America
A47.20-0014-05
1 Filter head
2 Nut
3 Hand wheel (manual fuel pump)
4 Bleed screw
5 Fuel line (feed)
6 Connector (water level sensor)
7 Water separation vessel
8 Fuel line (outlet)
| Remove/install | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
1 | Open front flap | Installation: Only close front flap after a leak test. | |
2 | Place a suitable catching vessel under the fuel prefilter | ||
3 | Open water drain valve on water separation vessel (7) for fuel prefilter and drain off fuel-water mixture | Remove water-fuel mixture as per legal environmental regulations. | |
4 | Disconnect connector (6) for water level sensor | ||
5 | Remove fuel line (5, 8) from filter head (1) | Installation: Screw in banjo bolts for fuel lines using new sealing rings. | |
6 | Unscrew nuts (2) and remove fuel prefilter with water separation vessel (7) | | |
7 | Install in the reverse order | ||
Bleeding | |||
8 | Remove bleed screw (4) | ||
9 | Release hand wheel (3) for manual fuel pump | ||
10 | Fill fuel prefilter using the manual fuel pump until fuel pours out free of bubbles at the vent bore | ||
11 | Screw in bleed screw (4) | ||
12 | Continue to pump by hand until a strong resistance is noticeable | ||
13 | Secure hand wheel (3) for manual fuel pump | ||
| Checking | ||
14 | Start engine and allow to idle | ||
15 | Check connections for fuel lines (5, 7) for leaks | ||
16 | Turn off engine |
Fuel filter
Referenced documents
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.