ar4680b1200xa

Bleed hydraulic system for auxiliary steering axle

Type ar · topic 46.80 · version 0400 · 2016-02-12

Applies to: Vehicle 382.15, 634.0 with Rear axle 749.282 with CODE AN9 (Hydraulically steered trailing axle)

Where it sits

Function group 2 Chassis › 46 Steering › 46.80 Auxiliary rear axle steering, auxiliary steering axle (ZL), electro-hydraulic auxiliary steering (EHZ) — Series 382 (models 15*) · Series 634 (models 0**)

EinPAS 22 Steering › 22.20 Auxiliary steering › 22.20.5 Auxiliary steering assembly — Series 382 (models 15*) · Series 634 (models 0**)

Also applies to engines/gearboxes: 749 282

AR46.80-B-1200XA

Bleed hydraulic system for auxiliary steering axle

12.02.16

Vehicle 382.15, 634.0 with Rear axle 749.282 with CODE AN9 (Hydraulically steered trailing axle)

Bleed hydraulic system for auxiliary steering axle

B46.00-0036-02

Hydraulic steering reservoir

1 Fluid measuring dipstick

2 Hydraulic steering reservoir

3 Reservoir cap

min Minimum level marking

max Maximum level marking

Bleed hydraulic system for auxiliary steering axle

B46.00-0037-11

Wheel stop bolt

4 Wheel stop bolt

5 Jam nut

X Distance between the stop and the stub axle

Bleed hydraulic system for auxiliary steering axle

B46.80-0003-01

Alignment switch of the auxiliary steered axle

Bleeding

1

Suspend the vehicle and support it on safety stands or turning plates

For articulated bus, do not exceed the maximum folding angle (vertical plane) permitted in straight line of 10°.

2

Remove the reservoir cap (3)

Protect the reservoir against penetration of dirt.

*BR00.45-B-1017-06A

3

Carry out the front axle steering bleeding

AR46.25-B-3300XA

4.1

Check the alignment of the hydraulic actuation cylinder of the auxiliary steered axle

AR46.80-B-0002-01A

4.2

Align the hydraulic cylinder mechanically

After the mechanical alignment calibrate the hydraulic cylinder through the STAR DIAGNOSIS.

Steered axle (ZL) diagnostic, operational control through activations

AD46.80-B-3002B

5

Check the alignment of the auxiliary steered axle

AR40.20-B-0600A

6

Check the wheel stop (4) of the auxiliary steered axle

The wheel stop of the auxiliary steered axle (4) must have the distance of 33 mm of "X" length, if necessary, adjust the wheel stop slackening the jam-nut (5). After adjustment, re-tighten the jam-nut to the specified torque.

*BA35.50-B-1002-03A

7

Carry out the auxiliary steered axle bleeding

Only after carrying out the bleeding of the front axle steering.

Danger!

Risk of accident by unintentional rolling with the engine running. Risk of injuries by crushing and burns caused by contact during the startup procedure or with the engine running

Secure the vehicle against unintentional rolling. Utilize closed and tight fitting work clothes. Do not touch heated or moving parts.

AS00.00-B-0005-01A

8

Run the engine in idle speed

For vehicles with auxiliary steered axle let the engine running for 10 min.

9

With the help of the STAR DIAGNOSIS, steer the auxiliary steered axle to both sides until reaching the mechanical stop

Steer the axle actuating the proportional valve to one side up to the mechanical stop, center the axle, steer to the other side up to the stop and return to the center. Carry out this procedure (5 times) until no more air bubbles are shown in the reservoir.

To center the axle actuate the axle alignment switch.

Additional steered axle (ZL) diagnostic, operational control through activations

AD46.80-B-3002A

10

Check the hydraulic fluid level (3, 4) in the reservoir, if necessary replenish

The hydraulic fluid level must not exceed the maximum level indication (max).

Correct hydraulic fluid level:

a With the engine idling the hydraulic fluid level must be between the (min) and (max) marking;

b With the engine stopped the hydraulic fluid level can be approximately 1 cm above the (max) marking.

*BR00.45-B-1017-06A

11

Install the reservoir cap (3)

12

Check the hydraulic system for tightness

Visual inspection.

13

Lower the vehicle.

Trailing axle

Número

Denominação

Rear axle 749.282 with vehicles 382.15, 634.0

BA35.50-B-1002-03A

Wheel contact cotternut

Nm

300

Produtos para reparos

Número

Denominação

Número de pedido

BR00.45-B-1017-06A

Lubricant oil for hydraulic steering case and gearbox Mercedes-Benz - DBL 6623.10 - Class 236.2

-

Referenced documents