ar4305d0002te

Check electric vacuum pump

Type ar · topic 43.05 · version 0101 · 2019-12-09

Applies to: Model 910 with engine 780.703

Where it sits

Function group 2 Chassis › 43 Brakes - pneumatic system and auxiliary brakes › 43.05 Vacuum pump — Series 910

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.50 Vacuum pump/compressed-air reservoir — Series 910

Also applies to engines/gearboxes: 780 703

AR43.05-D-0002TE

Check electric vacuum pump

26.11.2019

Model

910 with engine 780.703

Check electric vacuum pump

1

Check valve

2

Brake booster

3

Test connection

4

Test hose

D43.10-0005-11

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Check

1

Reduce vacuum in brake booster (2) by depressing the brake pedal several times in succession.

2

Remove check valve (1) from brake booster (2).

3

Mount test connection (3) onto brake booster (2).

Test connection

*168589086300

4

Mount test hose (4) of vacuum tester onto test connection (3).

Test connection

*168589086300

Vacuum tester

*201589132100

5

Mount check valve (1) onto test connection (3).

Test connection

*168589086300

6

Actuate electric vacuum pump using vehicle diagnosis system and read off measurement value.

Connect/disconnect diagnostic unit

AD00.00-D-2000-06TS

Read off measurement value after 30 s on vacuum tester.

Vacuum in hose after 30 s of engine running or after 30 s of electric vacuum pump actuation

*BE43.05-N-1001-01TS

7

End actuation of electric vacuum pump and read off measurement value.

Connect/disconnect diagnostic unit

AD00.00-D-2000-06TS

After the actuation has been completed, read off the measurement value immediately on the vacuum tester.

Vacuum must drop within 10 minutes by a maximum of 0.2 bar.

Vacuum in hose after 10 min of engine standstill or after 10 min of electric vacuum pump standstill

*BE43.05-N-1002-01TS

If the vacuum loss is > 0.2 bar,

replace electric vacuum pump.


AR43.05-D-0001TE

If the reason for the vacuum loss remains unclear,

test the check valve.


AR43.10-D-0023TS

8

Remove check valve (1) from test connection (3).

Test connection

*168589086300

9

Remove test hose (4) of vacuum tester from test connection (3).

Test connection

*168589086300

Vacuum tester

*201589132100

10

Remove test connection (3) from brake booster (2).

Test connection

*168589086300

11

Mount check valve (1) onto brake booster (2).

Check values for vacuum pump, check valve

Number

Designation

Model 907, 910

BE43.05-N-1001-01TS

Vacuum in hose after 30 s of engine running or after 30 s of electric vacuum pump actuation

to check valve

bar

 0,5

to vacuum pump

bar

 0,92

Check values for vacuum pump, check valve

Number

Designation

Model 907, 910

BE43.05-N-1002-01TS

Vacuum in hose after 10 min of engine standstill or after 10 min of electric vacuum pump standstill

to check valve

bar

 0,3

Check electric vacuum pump
Check electric vacuum pump

201 589 13 21 00

Vacuum tester

168 589 08 63 00

Test connection

Referenced documents