ar4231p6002va

Remove/install BAS diaphragm travel sensor

Type ar · topic 42.31 · version 0200 · 2010-10-27

Applies to: MODEL 171

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.31 Brake assist (BAS) — Series 171

EinPAS 26 Active safety system › 26.20 Braking/traction control › 26.20.12 Sensor/switch/wiring harness — Series 171

AR42.31-P-6002VA

Remove/install BAS diaphragm travel sensor

25.10.10

MODEL 171

Remove/install BAS diaphragm travel sensor

P42.31-2061-07

Shown on model 171.442

1 Spring washer

2 O-ring

A7/7x1 Diaphragm travel sensor connector

A7/7 BAS brake booster

A7/7b1 BAS diaphragm travel sensor

Modification notes

1.9.10

"Perform brake test on test bench" reference changed

Test sequence augmented/revised

Remove/install

1

Eliminate vacuum in BAS brake booster (A7/7)

To do this, press the brake pedal several times with the engine switched off.

2

Open engine hood and raise to vertical position

AR88.40-P-1000V

3

Unlock the diaphragm travel sensor connector (A7/7x1) and disconnect.

4

Lift spring lock washer (1) using screwdriver and pull BAS diaphragm travel sensor (A7/7b1) out of BAS brake booster (A7/7).

In order to prevent a permanent set of the spring lock washer (1), left up the spring lock washer (1) by a maximum of

10 mm.

Installation: Replace O-ring (2).

Installation: Check to make sure that spring lock washer (1) engages correctly in grooves at BAS diaphragm travel sensor (A7/7b1) and at BAS brake booster (A7/7).

5

Install in the reverse order

6

Read out and erase the fault memory using Star Diagnosis

AD00.00-P-2000-04A

Danger!

Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand

Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY STOP switch to shut down test stand.

AS42.00-Z-0001-01A

7

Carry out brake test on the test stand

AP42.00-P-4290BA

Referenced documents