ar3531p055018a

Checking adjustment dimension of drive pinion

Type ar · topic 35.31 · version 0113 · 2009-02-16

Applies to: Rear axle center assembly dia. 198 in MODEL 129.058 as of 1.6.94, 129.059, 129.063 as of 1.6.94, 129.064, 140.02 /03 as of 1.6.94, 170.465 /466, 202.033 /093 /133 /193, 208.365 /370 /465 /470, 210.006 /015 /017 /025 /045 /053 /055 /063 /065 /08 /206 /215 /217 /225 /245 /263 /265 /28 /606 /663, 220.063 /065 /067 /083 /084 /087 /165 /167 /183 /184 /187 Rear axle center assembly dia. 198 in MODEL 202.085 with TRANSMISSION 717 Rear axle center assembly dia. 198 in MODEL 202.134 /194, 210.007 with CODE

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.31 Rear axle center assembly — Series 129 (models 058, 059, 063, 064) · Series 140 (models 02*, 03*) · Series 170 (models 465, 466) · Series 202 (models 033, 085, 093, 133, 134, 193, 194) · Series 208 (models 365, 370, 465, 470) · Series 210 (models 006, 007, 015, 017, 025, 045, 053, 055, 063, 065, 08*, 206, 215, 217, 225, 245, 263, 265, 28*, 606, 663) · Series 220 (models 063, 065, 067, 083, 084, 087, 165, 167, 183, 184, 187)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive — Series 129 (models 058, 059, 063, 064) · Series 140 (models 02*, 03*) · Series 170 (models 465, 466) · Series 202 (models 033, 085, 093, 133, 134, 193, 194) · Series 208 (models 365, 370, 465, 470) · Series 210 (models 006, 007, 015, 017, 025, 045, 053, 055, 063, 065, 08*, 206, 215, 217, 225, 245, 263, 265, 28*, 606, 663) · Series 220 (models 063, 065, 067, 083, 084, 087, 165, 167, 183, 184, 187)

Also applies to engines/gearboxes: 717 ***

AR35.31-P-0550-18A

Checking adjustment dimension of drive pinion

Test values for rear axle differential

Number

Designation

Model 129

Model 140

Model 170

BE35.31-P-1001-03A

Permissible deviation from the specified adjustment dimension on the end face of the drive pinion

mm

-0.02/+0.01

-0.02/+0.01

-0.02/+0.01

Test values for rear axle differential

Number

Designation

Model 202

Model 208

BE35.31-P-1001-03A

Permissible deviation from the specified adjustment dimension on the end face of the drive pinion

mm

-0.02/+0.01

-0.02/+0.01

Test values for rear axle differential

Number

Designation

Model 210

Model 220.063/065/067/083/
084/087/165/167/183/
184/187

BE35.31-P-1001-03A

Permissible deviation from the specified adjustment dimension on the end face of the drive pinion

mm

-0.02/+0.01

-0.02/+0.01

Checking adjustment dimension of drive pinion
Checking adjustment dimension of drive pinion
Checking adjustment dimension of drive pinion

126 589 00 21 00

140 589 41 63 00

000 589 38 19 00

Measuring device

Dial indicator

Intermediate rings (x 2)

Checking adjustment dimension of drive pinion

P35.31-0279-01

1 Mount magnetic disk (052c), part 05 from intermediate rings 2 ea., onto end face of drive pinion (47) for measurement of basic setting.

Checking adjustment dimension of drive pinion

P35.31-0266-01

2 Insert left measuring device ring (052e), part 01 from measuring device, from outside inwards and exactly up to the end stop in the rear axle housing.

3 Insert right measuring device ring (052d), part 02 from measuring device, from inside outwards and exactly up to the end stop in the rear axle housing.

Checking adjustment dimension of drive pinion

P35.31-0267-01

4 Insert dial gauge (052a) with measuring pin in the measuring device (052).

5 Press adjusting piece (052b), part 10 from against measuring device (052) and adjust the dial gauge (052a) to "0" under 2 mm preload. Tighten clamp screw, checking the "0" position of the dial gage (052a), realign if necessary.

The measuring pin for the dial gauge (052a) is screwed into the adjusting piece (052b).

Checking adjustment dimension of drive pinion

P35.31-0268-01

When inserting the measuring device (052) into the rear axle housing make sure that the measuring pin of the dial indicator (052a) is not damaged when in the bore.

Checking adjustment dimension of drive pinion

P35.31-0280-01

6 Insert the measuring device (052) from the left bore into the rear axle housing.

7 Read off adjustment dimension (A).

The adjustment dimension (A) must be within the tolerance.

Checking adjustment dimension of drive pinion

P35.31-0306-01

8 Remove measuring device (052) and magnetic disk (052c) from rear axle housing.

a Deviation in basic setting

A Adjustment dimension

B Addendum of bevel gear plus height of tapered roller bearing

M Center of ring gear

S Adjustment shim thickness

The adjustment dimension (A) is the design basic setting of the drive pinion, the deviation in basic setting (a) having to be within the permissible tolerance in the positive or negative direction. The deviation in basic setting (a) is the dimension which is to be read off on the end face of the drive pinion.

If the adjustment dimension is outside the tolerance, the installed shim should be reground or a new shim of the appropriate thickness should be installed and a new spacer sleeve should be used for the tapered roller bearings in order to guaranteed satisfactory operation.