Remove and install drive pinion and ring gear with differential · ar3530d4815b · Mercedes-Benz WIS

AR35.30-D-4815B

Remove and install drive pinion and ring gear with differential

5.4.12

REAR AXLE 741.404 /405 /406 /436 /437 /438 /439

Remove and install drive pinion and ring gear with differential

D35.30-0011-05

1 Collar nut

2 Screw

3 Spring washer

4 Nut

5 Joint flange

6 Radial sealing ring

7 Outer tapered roller bearing

8 Compressed ring

9 Oil drain screw

10 Shim

11 Inner tapered roller bearing

12 Drive pinion

13 Housing cover seal

14 Housing cover

15 Oil filler plug

16 Screw

17 Spacer washer

18 Ring gear with differential

19 Bearing bracket

20 Screw

	Removing
1	Remove wheels at rear axle
2	Drain oil from rear axle		wh3501tra0000x
3	Remove propeller shaft at joint flange (5)
4	Remove both rear axle shafts		ra3501hl00130x
5	Remove housing cover (14) from rear axle housing
6	Remove differential from rear axle housing		AR35.30-D-4815-01A
			*460589053100
		 Check tapered roller bearing and replace if necessary. See: 
		Detach tapered roller bearing from differential housing.
			*123589083300
		Fit tapered roller bearing to differential housing.	AR35.30-D-4300-05A
7	Remove joint flange (5) from drive pinion (12)		AR35.30-D-4670-01A
			*717589003100
			*035589013300
8	Drive the drive pinion (12) out of axle housing and remove with compression ring (8)	 Check tapered roller bearing and replace if necessary. See: 
		Pull off and press on tapered roller bearing at drive pinion.	AR35.30-D-4300-01A
			*001589193300
9	Drive out tapered roller bearing (7) at flange and radial sealing ring	 Check parts, replace if necessary.	*343589031500
10	Drive out pinion-side tapered roller bearing outer race (11) and remove with shim (10)	  Check parts, replace if necessary.	*601589016300
			*601589106300
	Install
11	Measure basic dimension at differential	Rear axle 741.40/43 except code (A71) rear axle differential lock Rear axle 741.406/437 with code (A71) Rear axle differential lock	AR35.30-D-4815-02A
			*601589002100
		Rear axle 741.404/405/408/436/438 with code (A71) rear axle differential lock	AR35.30-D-4815-02B
			*601589002100
			*460589036300
	Notes on labeling rear axle gear assembly		AH35.30-N-0001-01A
12	Measure thickness of shims (17) for adjusting (18) rear axle housing		AR35.30-D-4815-03A
		Preload of differential bearing	*BE35.30-N-1002-01B
13	Install differential (18) in rear axle housing	 Do not install bearing bracket yet or check gear backlash yet.	AR35.30-D-4815-04A
			*460589053100
14	Check friction torque of differential		AR35.30-D-4815-05A
		Spring balance
		Friction torque	*BE35.30-N-1003-01B
15	Remove differential again with shims
16	Measure difference dimension of drive pinion		AR35.30-D-4815-06A
			*140589162300
			*601589012300
			*001589532100
			*363589022100
	Drive pinion end face machining changed	Strip end face with whetstone ( ) Rear axle 741.4 as of 01/97 as well as drive pinions installed as a replacement part as of 01/97.	BT35.30-D-0006-01A
		Whetstone
17	Measure basic dimension at rear axle housing and thickness of shim (10) for adjusting basic dimension		AR35.30-D-4815-07A
			*601589002100
			*001589532100
			*601589012300
		 Rear axle 741.404/405/408/436/438 with code (A71) rear axle differential lock	*460589036300
		Desired value for basic dimension	*BE35.30-N-1004-01B
		Basic dimension for rear axle drive	AR35.30-D-4815-08A
18	Installing drive pinion with bearing in rear axle housing	 Replace compression ring (6).	AR35.30-D-4815-09A
			*312589051500
			*318589011500
			*601589026300
			*000589101500
19	Install new radial sealing ring (6) at drive pinion	 Check sealing surface in axle housing for damage, re-face if necessary.	AR35.30-D-4670-02A
			*460589151500
		Sealant	*BR00.45-Z-1017-01A
		Multipurpose grease	*BR00.45-Z-1008-06A
20	Install joint flange (5) at drive pinion (12)	 Replace collar nut. Never correct total friction coefficient by slackening collar nut. If the permissible total friction moment was exceeded, the compression ring must be replaced. To do this, remove drive pinion.	AR35.30-D-4670-03B
		Friction torque of drive pinion	*BE35.30-N-1001-01B
			*717589003100
			*001589492100
21	Check basic dimension again at rear axle housing	 Ground gear set: The specified basic dimension must be reached. Lapped gear set: The basic dimension engraved on the ring gear must be reached.	AR35.30-D-4815-07A
			*601589002100
			*001589532100
			*601589012300
		 Rear axle 741.404/405/408/436/438 with code (A71) rear axle differential lock	*460589036300
22	Secure collar nut (1)		AR35.30-D-4670-04A
23	Install differential again in rear axle housing		AR35.30-D-4815-04A
			*460589053100
			*001589532100
			*363589022100
			*BA35.30-N-1002-02A
		Gear backlash	*BE35.30-N-1005-01B
24	Check contact pattern of ring gear and pinion	 If necessary, carry out the required corrections with revised spacers.	AR35.30-D-4815-10A
			*601589014000
		Prussian Blue	*BR00.45-Z-1002-07A
25	Install housing cover (15) with new seal (14) at rear axle housing		*BA35.25-N-1001-01A
26	Install both rear axle shafts		ra3501hl00130x
27	Connect propeller shaft to joint flange (5)		*BA41.10-N-1002-01B
28	Pour in oil at rear axle		wh3501tra0000x
29	Mount wheels		*BA40.10-N-1001-01A

Test and adjustment values for rear axle drive

Number	Designation			Rear axle 741.40/43


BE35.30-N-1001-01B	Friction torque of drive pinion bearing with radial seal		Nm	2.5...3
BE35.30-N-1002-01B	Preload of differential bearing		mm	0,16
BE35.30-N-1003-01B	Pulling power for measuring friction torque of differential housing bearing (preload)		O	35...45
BE35.30-N-1004-01B	Specified basic dimension for rear axle housing		mm	66
		See picture		AR35.30-D-4815-08A
BE35.30-N-1005-01B	Gear backlash of rear axle drive		mm	0.10...0.15

 Rear axle drive

Number	Designation				Rear axle 741.40/43


BA35.30-N-1002-02A	Bearing bracket, differential housing to axle center assembly	M10	Stage 1	Nm	70
			Stage 2	°	-
		M121.5	Stage 1	Nm	-
			Stage 2	°	-
		M162		Nm	-

 Propeller shaft

Number	Designation					Model 601, 602, 611


BA41.10-N-1002-01B	Bolt, rear propeller shaft to rear axle	M101		Stage 1	Nm	76
				Stage 2	°	-
			Screw headE14	Stage 1	Nm	-
				Stage 2	°	-

 Axle housing

Number	Designation				Rear axle 741.40/43


BA35.25-N-1001-01A	Bolt, cover to rear axle housing	M8	Stage 1	Nm	65
			Stage 2	°	-
		M10	Stage 1	Nm	-
			Stage 2	°	-

Wheels

Number	Designation		Model 601, 602, 611


BA40.10-N-1001-01A	Wheel bolt or wheel nut	Nm	170

717 589 00 31 00

Puller

Retainer wrench

Spreader

Thrust piece

460 589 05 31 00

035 589 01 33 00

601 589 01 63 00

601 589 00 21 00

Ring

Adjustment device

Thrust piece

Measuring plate

601 589 10 63 00

460 589 03 63 00

140 589 16 23 00

001 589 53 21 00

Dial indicator holder

Dial indicator

Measuring piece

Drift

601 589 01 23 00

363 589 02 21 00

312 589 05 15 00

601 589 02 63 00

Drift

Support bridge

Drift

318 589 01 15 00

000 589 10 15 00

460 589 15 15 00

601 589 01 40 00

Torque meter

Holding device

Drift

Puller

343 589 03 15 00

001 589 49 21 00

001 589 19 33 00

Puller

123 589 08 33 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1017-01A	Sealant, SV flame starting system replaced with: A001 989 25 20	A 000 989 54 20
BR00.45-Z-1008-06A	Silicone-based grease	A 001 989 28 51 10
BR00.45-Z-1002-07A	Prussian Blue	-

Referenced documents

ah3530n000101a Notes on labeling rear axle gear set
ar3530d430001a Pull tapered roller bearing off drive pinion, press on
ar3530d430005a Install tapered roller bearings on differential housing
ar3530d467001a Remove joint flange at drive pinion
ar3530d467002a Install radial sealing ring on drive pinion
ar3530d467003b Install joint flange at drive pinion
ar3530d467004a Secure collar nut on joint flange drive pinion
ar3530d481501a Removing differential from rear axle housing
ar3530d481502a Measuring basic dimension on differential
ar3530d481502b Measuring basic dimension on differential
ar3530d481503a Determining thickness of shims for differential on rear axle housing
ar3530d481504a Install differential in rear axle housing
ar3530d481505a Check friction torque of differential
ar3530d481506a Determining difference dimension of drive pinion
ar3530d481507a Measure basic dimension at rear axle housing and determine thickness of shim for correcting basic dimension
ar3530d481508a Basic dimension for rear axle drive
ar3530d481509a Installing drive pinion with bearing in rear axle housing
ar3530d481510a Checking contact pattern of crown wheel and pinion
bt3530d000601a Drive pinion end face machining changed
ra3501hl00130x 0130 - Removal and installation of rear axle shaft HL 0/1, 0/2 (model 741.4) Transporter T1, Models 601, 602
wh3501tra0000x 3501 - Rear axle Oil change Transporter T1/T2, models 741.0/2/3/4/5; (HL 2/15) models 742.47/48