Y35.10-0056-09
Rear rearward axle removal |
1 | Intermediate shaft | 6 | Tag | |
2 | Jacking machine | 7 | Link rod | |
3 | Tripod stand | 8 | Anti roll bar | |
4 | Electrical connector (S15) | 9 | Flexible Brake line air hose | |
5 | Compressed air line |
Y35.10-0057-09
10 | Electrical connector LHS B32.1 and RHS B33.1 | 14 | Line bracket | |
11 | Tripod screw jack | 15 | V-rod | |
12 | LHS and RHS torque rod | 16 | Rear axle | |
13 | LHS and RHS spring seat |
Y35.10-0058-07
17 | Top dowel pin | 19 | Bottom dowel pin | |
18 | Axle lear spring seat |
Y35.10-0059-09
Rear rearward axle removal and refitment |
14 | Line bracket | 17 | Top dowel pin | |
15 | V-rod | 18 | Axle lear spring seat | |
16 | Rear axle | 19 | Bottom dowel pin |
Y35.10-0060-09
6 | Tag | 8 | Anti roll bar | |
7 | Link rod | 9 | Flexible Brake line air hose |
Y35.10-0061-07
1 | Intermediate shaft | 4 | Electrical connector (S15) | |
2 | Jacking machine | 5 | Compressed air line | |
3 | Tripod stand | 6 | Tag |
| Remove/install | ||
1 | Remove rearward axle tyre | Remove/install wheels | |
2 | Remove intermediate shaft (1) from rear forward axle and rear rearward axle | Using 22 and 21 mm hexagonal socket and ratchet. | |
3 | Jack up the axle using a jacking machine (2) and support the rear axle using tripod stand (3) | Ensure that the jack is in contact with the metal portion of the axle housing area. | |
4 | Disconnect the electrical connector (S15) (4) from the differential lock sensor | ||
5 | Remove compressed air line (5) from the differential unit and remove the tags (6) using pliers | ||
6 | Remove link rod (7) between the anti-roll bar and frame | Using 24 mm hexagonal socket and ratchet. | |
Installation: Using 24 mm hexagonal socket and torque wrench. | |||
Install link rod (1) to anti roll bar shackle | |||
7 | Remove anti roll bar (8) by removing the bearing cap | Using 21 mm hexagonal socket and ratchet. | |
Installation: Using 21 mm hexagonal socket and torque wrench. | |||
8 | Disconnect flexible brake line air hoses (9) on the rear rearward axle spring brake actuators from the port no 11 and 12 | Using 24 mm open-end wrench. | |
9 | Disconnect the electrical connector LHS B 32.1 and RHS B33.1 (10) from ABS wheel speed sensor and remove the tag (2) from ABS wheel speed sensor and breather hose using pliers | ||
10 | Lift axle casing on both sides using jib crane to relieve the spring support bracket and support the chassis frame both side using tripod screw jack (11) | ||
11 | Remove LHS and RHS torque rods (12) from the trunnion bracket and rear rearward axle spring bracket | Using 30 mm hexagonal socket and ratchet or air gun. | |
Installation: Using 30 mm hexagonal socket and torque wrench. | |||
Install both LHS and RHS torque rods (1) between the link bracket and trunnion bracket | |||
12 | Remove both LHS and RHS spring seats (13) and link bracket (14) from the axle housing | Using 30 mm hexagonal socket and ratchet or air gun. | |
Ensure spring is free and not touching the spring bracket. | |||
Installation: Using 30 mm hexagonal socket and torque wrench. | |||
Install both LHS and RHS spring seat and link bracket | |||
13 | Remove V-rod (15) from the axle housing | Using 36 mm hexagonal socket and ratchet. | |
Installation: Using 36 mm hexagonal socket and torque wrench. | |||
Install V- rod to the axle housing | |||
14 | Remove tripod stand from axle and lower the axle (16) by jib crane and support on the conventional crawler cum trolley jack remove the axle assembly | ||
15 | Remove the top dowel pin (17) on both sides from axle housing support bracket | ||
16 | Remove the axle leaf spring seat (18) on both side from axle housing | ||
17 | Remove the bottom dowel pin (19) on both sides from axle housing | ||
18 | Install in the reverse order |
Referenced documents
- ar4010y1100c Remove/install wheels