ar3510p0010f

Remove/install complete rear axle

Type ar · topic 35.10 · version 0300 · 2020-03-26

Applies to: Model 460 Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392) Model 463 (except 463.270/271) up to model year 2013

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 460 · Series 461 (models 210, 211, 212, 213, 217, 218, 219, 227, 229, 238, 239, 249, 266, 267, 310, 311, 312, 313, 317, 318, 321, 322, 323, 324, 325, 326, 327, 328, 329, 330, 335, 336, 337, 338, 339, 341, 345, 346, 347, 348, 349, 365, 366, 367, 368, 370, 371, 390, 391, 394, 401, 402, 403, 404, 405, 450, 451, 452, 454, 455, 456, 458, 459) · Series 463 (models 200, 202, 204, 206, 207, 208, 209, 210, 215, 218, 220, 221, 222, 224, 225, 227, 228, 230, 231, 232, 233, 234, 235, 236, 237, 238, 239, 240, 241, 242, 243, 244, 245, 246, 247, 248, 249, 250, 254, 255, 260, 261, 272, 273, 274, 275, 276, 277, 280, 300, 303, 304, 306, 307, 308, 309, 315, 318, 320, 321, 322, 323, 324, 325, 327, 328, 330, 331, 332, 333, 335, 336, 338, 340, 341, 342, 343, 346, 348, 349, 350)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 460 · Series 461 (models 210, 211, 212, 213, 217, 218, 219, 227, 229, 238, 239, 249, 266, 267, 310, 311, 312, 313, 317, 318, 321, 322, 323, 324, 325, 326, 327, 328, 329, 330, 335, 336, 337, 338, 339, 341, 345, 346, 347, 348, 349, 365, 366, 367, 368, 370, 371, 390, 391, 394, 401, 402, 403, 404, 405, 450, 451, 452, 454, 455, 456, 458, 459) · Series 463 (models 200, 202, 204, 206, 207, 208, 209, 210, 215, 218, 220, 221, 222, 224, 225, 227, 228, 230, 231, 232, 233, 234, 235, 236, 237, 238, 239, 240, 241, 242, 243, 244, 245, 246, 247, 248, 249, 250, 254, 255, 260, 261, 272, 273, 274, 275, 276, 277, 280, 300, 303, 304, 306, 307, 308, 309, 315, 318, 320, 321, 322, 323, 324, 325, 327, 328, 330, 331, 332, 333, 335, 336, 338, 340, 341, 342, 343, 346, 348, 349, 350)

AR35.10-P-0010F

Remove/install complete rear axle

10.03.2020

Model

460

Model

461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)

Model

463 (except 463.270/271)

up to model year 2013

Modification notes

10.03.2020

Bolt, shock absorber to rear axle

Model 460, model 461 with code XG0 (6200 kg permissible gross mass), model 463 up to model year 2019

BA32.25-P-1001-03E

10.03.2020

Bolt, shock absorber to rear axle

Model 461 except code XG0 (6200 kg permissible gross mass)

BA32.25-P-1001-03E

Remove/install complete rear axle

P35.10-0338-09

Shown on vehicle with disk brakes

1

Screw/bolt to rear axle

5

Pull rod (only model 460, 461 and 463 without EBV)

2

Bolt to frame

6

Trailing arm

3

Transverse control arm

7

Shock absorber

4

Electrical connector

8

Springs

Remove/install complete rear axle

9

Retaining plate

10

Differential lock hydraulic line

P35.10-2172-11

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Remove

1

Secure vehicle against rolling away and then raise


Model 463 (except 463.270/271)
as of model year 2010 up to model year 2013

AR00.60-P-1000G

2

Drain oil filling of differential into a suitable container

If rear axle is to be disassembled.

3

Detach propeller shaft from differential and secure to frame

4

Detach damper (7) from rear axle

5.1

Loosen screw/bolt on rear axle (1) of transverse control arm (3) on frame

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346)
up to model year 2013

5.2

Unscrew screw/bolt at rear axle (1) of transverse control arm (3) and remove transverse control arm (3) in downward direction

Model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/306/309/322/323/332/333/336/340/341/346
up to model year 2013

6

Loosen screw/bolt at frame (2) of transverse control arm (3) on axle

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346)
up to model year 2013

7

Unscrew brake lines

For model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/306/309/322/323/332/333/336/340/341/346 there are three lines on the retaining plate (9).

8

Seal exposed connections using stop plugs


Seal connections immediately with plugs. The brake fluid reservoir must not run empty.
Otherwise difficulties may be encountered when bleeding. Dripping brake fluid causes paint damage.

Record plug

*129589009100

9.1

Unscrew hydraulic line for differential lock shift cylinder

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346)
up to model year 2013

9.2

Unscrew differential lock hydraulic line (10) and detach on axle side

Model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/306/309/322/323/332/333/336/340/341/346
up to model year 2013

10

Seal exposed connections using stop plugs

Record plug

*129589009100

11

Disconnect electrical connection (4) on differential lock shift cylinder

12

Remove rpm sensors of rear axle


Model 463.202/222/237/244/250/303/340/341
as of model year 2000 up to model year 2013
Model 463.243/245/246/247/248/249/254/309/322/323/332/333
as of model year 2000 up to model year 2010with disk brake

AR42.30-P-0714AA

Model 463.306/336/346
as of model year 2010 up to model year 2013

AR42.30-P-0714GY

Model 463.232/233/308/330/331 with rear axle 742
up to model year 2000
with code B02 (Anti-lock braking system (ABS))
Model 463.240 with rear axle 741
up to model year 2001
with code B02 (Anti-lock braking system (ABS))
Model 463.241 with rear axle 741 (except 741.524)
up to model year 2001
with code B02 (Anti-lock braking system (ABS))
except code 979 (Special protection MB Guard)

AR42.30-P-0714GH

Detach on body side.

13

Secure electrical wiring harness of rear axle rpm sensors on axle side

Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
with code B02 (Anti-lock braking system (ABS))
Model 463 (except 463.270/271)
up to model year 2013

14

Detach hand brake cables from parking brake lever and pull out through floor panel


Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
up to model year 2013
Model 463 (except 463.270/271)
up to model year 2013

AR42.20-P-0545GG

15

Release pull rod (5) of automatic load-dependent brake force control (ALB controller) and unhook

Model 460
without electronic brake force distribution (EBD)Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
without electronic brake force distribution (EBD)Model 463 (except 463.270/271)
up to model year 2013without electronic brake force distribution (EBD)

16

Detach mounting clamps of hand brake cables on trailing arms (6)

17

Unscrew left and right trailing arms (6) on frame

18

Lower vehicle until springs (8) can be removed

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

19

Remove screw/bolt from frame (2) on transverse control arm (3)

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013

20

Move rear axle out to the rear

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

21

Detach left and right trailing arm (6) from rear axle

When replacing rear axle.

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/346/392)
Model 463 (except 463.270/271)
up to model year 2013

AR35.20-P-0100F

Install

22

Mount left and right trailing arm (6) on rear axle


Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/346/392)
Model 463 (except 463.270/271)
up to model year 2013

AR35.20-P-0100F

Ensure correct seating of the elastomer bearing.

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013Nut/bolt, trailing arm to axle

*BA35.15-P-1002-02A

23

Install rear axle from behind

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

Two helpers required.

24

Install springs (8)

25

Screw screw/bolt into frame (2) on transverse control arm (3)

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013

Do not yet tighten the screw/bolt on the frame (2).

26

Lower vehicle until trailing arm (6) can be inserted into frame

27

Install elastomer bearing of trailing arm (6) in frame and tighten nut

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013Nut, trailing arm to frame

*BA35.15-P-1001-02A

28

Mount hand brake cable at trailing arms (6)

29

Install shock absorbers (7)

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013Bolt, shock absorber to rear axle

*BA32.25-P-1001-03E

30

Tighten screw/bolt on rear axle (1) of transverse control arm (3) on frame

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013Nut, transverse control arm to frame

*BA35.15-P-1003-02A

31

Tighten screw/bolt at frame (2) of transverse control arm (3) on axle

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013Nut, transverse control arm to axle

*BA35.15-P-1004-02A

32

Remove stop plug and attach brake lines

For model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/306/309/322/323/332/333/336/340/341/346 there are three lines on the retaining plate (9).

Brake line to brake hose

*BA42.10-P-1001-04B

Record plug

*129589009100

33

Remove stop plug from hydraulic line

Record plug

*129589009100

34.1

Attach hydraulic line to differential lock shift cylinder

Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.202/222/236/237/243/244/245/246/247/248/249/250/254/270/271/303/306/309/322/323/332/333/336/340/341/346)
up to model year 2013

34.2

Attach differential lock hydraulic line (10)

Model 463.202/222/236/237/243/244/245/246/247/248/249/250/254/303/306/309/322/323/332/333/336/340/341/346
up to model year 2013

35

Install rpm sensors of rear axle


Model 463.202/222/237/244/250/303/340/341
as of model year 2000 up to model year 2013
Model 463.243/245/246/247/248/249/254/309/322/323/332/333
as of model year 2000 up to model year 2010with disk brake

AR42.30-P-0714AA

Model 463.306/336/346
as of model year 2010 up to model year 2013

AR42.30-P-0714GY

Model 463.232/233/308/330/331 with rear axle 742
up to model year 2000
with code B02 (Anti-lock braking system (ABS))
Model 463.240 with rear axle 741
up to model year 2001
with code B02 (Anti-lock braking system (ABS))
Model 463.241 with rear axle 741 (except 741.524)
up to model year 2001
with code B02 (Anti-lock braking system (ABS))
except code 979 (Special protection MB Guard)

AR42.30-P-0714GH

36

Connect electrical connection (4) to differential lock shift cylinder

37

Engage and secure pull rod (5) of ALB controller

Model 460
without electronic brake force distributionModel 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
without electronic brake force distributionModel 463 (except 463.270/271)
up to model year 2013without electronic brake force distribution

38

Install hand brake cable


Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013

AR42.20-P-0545GG

39

Mount propeller shaft on differential

Use new self-locking nuts.

Bolt, propeller shaft to transmission flange

*BA41.10-P-1002-01B

40

Fill rear axle with oil

Model 460 as of 6/1/82 with rear axle 741.5 as of 6/1/82
Model 460 up to 5/31/82 with rear axle 741.5 up to 5/31/82
Model 461 (except 461.302/304/331/332/333/334/342/344) with rear axle 742.6
Model 461 (except 461.302/331/332/342) with rear axle 741.1
Model 463 (except 463.270/271) with rear axle 741.1
up to model year 2013
Model 463 (except 463.270/271) with rear axle 741.5
up to model year 2013
Model 463.20/22/23/24/25/274/3 with rear axle 742.6
up to model year 2013
Model 463.272/273 with rear axle 742.6
up to model year 2013Hypoid gear oil

*BF35.10-P-1001-01A

41

Bleed brake system


Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013
except code 979 (Special protection MB Guard)

AR42.10-P-0010GG

Model 463.236/248
up to model year 2013
with code 979 (Special protection MB Guard)

AR42.10-P-0010GS

42

Check brake system for leaks

43

Bleed hydraulic system of differential lock


Model 460
Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
Model 463 (except 463.270/271)
up to model year 2013

AR33.40-P-0701GG

44

Adjust parking brake


Model 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
with disk brakes on the rear axleModel 463 (except 463.270/271)
up to model year 2013with disk brakes on the rear axle

AR42.20-P-0540GI

Model 460
with drum brakes on the rear axleModel 461 (except 461.302/304/305/331/332/333/334/340/342/343/344/392)
with drum brakes on the rear axleModel 463 (except 463.270/271)
up to model year 2013with drum brakes on the rear axle

AR42.20-P-0540GG

Rear axle shock absorber

Number

Designation

Model 460
Model 461
with code XG0 (Permissible gross weight 6200 kg)
Model 463
up to model year 2019

Model 461
except code XG0 (Permissible gross weight 6200 kg)

BA32.25-P-1001-03E

Bolt, shock absorber to rear axle

M16x1.5

Nm

170

230

Trailing arms, transverse control arms

Number

Designation

Model 460

Model 461
Model 463
up to model year 2019

BA35.15-P-1001-02A

Nut, trailing arm to frame

Nm

130

130

Trailing arms, transverse control arms

Number

Designation

Model 460

Model 461
Model 463
up to model year 2019

BA35.15-P-1002-02A

Nut/bolt, trailing arm to axle

Nm

210

225

Trailing arms, transverse control arms

Number

Designation

Model 460

Model 461
Model 463
up to model year 2019

BA35.15-P-1003-02A

Nut, transverse control arm to frame

Nm

210

225

Trailing arms, transverse control arms

Number

Designation

Model 460

Model 461
Model 463
up to model year 2019

BA35.15-P-1004-02A

Nut, transverse control arm to axle

Nm

210

225

Propeller shaft

Number

Designation

Model 460

Model 461

BA41.10-P-1002-01B

Bolt, propeller shaft to transmission flange

Nm

35

35

Propeller shaft

Number

Designation

Model 463
up to model year 2019

BA41.10-P-1002-01B

Bolt, propeller shaft to transmission flange

Nm

35

Brake lines, brake hoses

Number

Designation

Model 460

Model 461

BA42.10-P-1001-04B

Brake line to brake hose

Nm

15

15

Brake lines, brake hoses

Number

Designation

Model 463 (except 463.236/248/270/271/272/273) up to model year 2019,

Model 463.236/248 with code 979 up to model year 2019

BA42.10-P-1001-04B

Brake line to brake hose

Nm

15

15

Brake lines, brake hoses

Number

Designation

Model 463.272/273
up to model year 2019

BA42.10-P-1001-04B

Brake line to brake hose

Nm

15

Rear axle

Number

Designation

Model 460 up to 5/31/82 with rear axle 741.5 up to 5/31/82
Model 461 (except 461.339/392) up to 5/31/82 with rear axle 741.5 (except 741.534) up to 5/31/82

Model 460 as of 6/1/82 with rear axle 741.5 as of 6/1/82
Model 461 (except 461.339/392) as of 6/1/82 with rear axle 741.5 (except 741.534) as of 6/1/82

BF35.10-P-1001-01A

Hypoid gear oil

Filling capacity

Liter

1,6

1,8

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A

Rear axle

Number

Designation

Model 461 with rear axle 741.1
Model 461 with rear axle 741.680
Model 461 with rear axle 742.6

Model 463 (except 463.234/243/246/255/260/261/270/271/272/273/274/275/276/277/349)

BF35.10-P-1001-01A

Hypoid gear oil

Filling capacity

Liter

1,8

1,8

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-00A

Rear axle

Number

Designation

Model 463.234/255

Model 463.243/246/270/271/272/273/275

BF35.10-P-1001-01A

Hypoid gear oil

Filling capacity

Liter

1,8

1,8

Sheet

BB00.40-P-0235-00A

BB00.40-P-0235-61A

Rear axle

Number

Designation

Model 463.274

Model 463.260/261/276/277/349

BF35.10-P-1001-01A

Hypoid gear oil

Filling capacity

Liter

1,8

1,8

Sheet

BB00.40-P-0235-61A

BB00.40-P-0235A

Remove/install complete rear axle

129 589 00 91 00

Record plug

Referenced documents