Remove/install complete rear axle · ar3510d0010c · Mercedes-Benz WIS

AR35.10-D-0010C

Remove/install complete rear axle

27.10.2017

Rear axle	741.130 in model 690.6
Rear axle	741.130 in model 904.### #R up to 315498
Rear axle	741.131 in model 667

Modification notes

05.11.2013	"After a driving distance of 500 to 1000 km, check spring U-bolts for the specified tightening torque and retighten if necessary" added.	Operation step 16
27.10.2017	Radschraube bzw. Radmutter	Typ 690.6, 901, 902, 903, 904, 905	BA40.10-N-1001-01A

D35.10-1107-09

1	Spring U-bolt	13	Differential lock hydraulic line
2	Spring plate	14	Brake hoses
3	Spring seat 55 mm (only with model 904 with all-wheel)	15	Nut
4	Handbrake cable	16	Washers
5	Lever	17	Screw
6	Nut	18	Shock absorber
7	Differential lock switch cable connector	19	Propeller shaft
8	Screw	20	Screw
9	Connecting cable for brake pad wear indicator	21	Vent line
10	Cable for brake pad wear indicator	22	Nut
11	Sensor	23	Stabilizer bar
12	Clamping bush

	Notes on installing a revised final drive ratio	Rear axle 741.130 in model 904.6## #R up to 315498	AH35.00-N-0001-01A
 	Remove/install
1	Detach rear complete wheels	Model 667, 690.6, 904
		Model 690.6, 904	AR40.10-D-1100A
		 Model 667Wheel nut	*BA40.10-N-1001-01B
		 Model 690.6, 904Wheel bolt and wheel nut	*BA40.10-N-1001-01A
2	Detach cable for brake pad wear indicator (10) from connector
3	Detach connection cable of brake pad wear indicator (9)	 Installation: Replace bolt (8).
		 Model 667Screw/bolt, wear indicator to brake caliper	*BA42.10-N-1003-12D
		 Model 690.6, 904Bolt, wear indicator to brake caliper	*BA42.10-N-1004-12A
4	Pull sensor (11) with plug bushing (12) out of mounting hole	Model 667, 690.6, 904
		Model 690.6 with code BB0 (Brake system, antilock braking system (ABS)), model 904 with code BB0 (Brake system, antilock braking system (ABS)) except code ZG1 (All-wheel drive, engageable)	AR42.30-D-0620-01A
		Model 904 with code BB0 (Brake system, antilock braking system (ABS)) with code ZG1 (All-wheel drive, engageable)	AR42.30-D-0620-01B
		 Installation: Install sensor.
		ABS sensor grease	*BR00.45-Z-1019-06A
5	Remove cable tie (arrows) from hand brake cable (4) and expose connecting cable for brake pad wear indicator (9) and, if necessary, sensor cable up to parking brake relay unit	 Pliers	*352589023700
6	Detach hand brake cables (4)		AR42.20-D-0520-03A
		 Installation: Adjust parking brake.
		After hooking in the hand brake cable (4), the parking brake has to be adjusted:
		
		Adjust parking brake
			AR42.20-D-0540B
7	Remove brake cables at the relay unit	 Compress retaining ring on transfer unit.
		 Clip remover	*901589006300
8	Take off both shock absorbers (18) at rear axle	 Installation: Replace nut(15).
		 Model 667Bolt/nut, shock absorber to axle console	*BA32.25-N-1001-03C
		 Model 690.6, 904Nut/bolt, shock absorber to rear axle	*BA32.25-N-1001-03A
9	Detach stabilizer bar (23) from rear axle	Vehicles with code C42/C43 (Rear-axle stabilizer bar/Reinforced rear axle stabilizer bar)
		Model 667	AR32.35-D-2210C
		Model 690.6, 904	AR32.35-D-2210B
10	Detach lever (5) from rear axle bracket	 Installation: Replace nut (6).
		 Model 667Nut, ALB lever or rear axle	*BA42.80-N-1001-01B
		 Model 690.6, 904Nut, actuator rod to ALB lever and rear axle	*BA42.80-N-1001-01A
 Caution	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
11	Unscrew brake hoses (14) from brake lines on body	 Seal ends of line with stop plugs. This helps to avoid any soiling.
		 Installation: Bleed brake system.
		 Model 667Bolted connection of brake line	*BA42.10-N-1001-04C
		 Model 690.6, 904Threaded connection, brake line to brake hose	*BA42.10-N-1001-04A
		After disconnecting the brake circuit:
		
		Bleed brake system.
		Model 667, 690.6, 904
		Model 690.6, 904	AR42.10-D-0010A
12	Detach hydraulic line (13) from differential lock shift cylinder	Vehicles with code A71 (Rear-axle differential lock)
		 Seal off line end and threaded connection with plugs. This helps to avoid any soiling.
		 Installation: Bleed hydraulic system of differential lock.
		 Banjo bolt with banjo union, hydraulic line to shift cylinder	*BA35.40-N-1004-01B
13	Pull rear-axle vent line (21) out of frame	 Modify when replacing rear axle bleed line (21).
14	Unscrew propeller shaft (19) from rear axle flange and tie to the side
Topical note	Notes on installing propeller shaft	Rear axle 741.130 in model 690.6 Rear axle 741.130 in model 904.### #R up to 315498	AH41.10-N-0001-01A
		 Do not allow drive shaft (19) to hang down. Otherwise the needle roller bearing in the universal joint may be damaged.
		 Model 667Bolt, rear drive shaft to rear axle	*BA41.10-N-1002-01D
		 Model 690.6, 904Bolt, rear propeller shaft to rear axle	*BA41.10-N-1002-01B
		 Open end wrench	*000589210100
		 Torque wrench handle	*001589442100
15	Move telescopic jack under axle, support axle and secure axle against falling down using tensioning strap on jack
	000 588 00 80 00 Vehicle lift	Model 690.6 with rear axle 741.130 Model 904.### #R up to 315498 with rear axle 741.130	WS00.00-P-0040B
16	Unscrew nuts (22) on spring brackets (1), remove spring brackets (1) and spring plates (2)	 Installation: After a driving distance of 500 to 1000 km, check spring U-bolts (1) for the specified tightening torque and retighten if necessary. Replace nuts (22).
		 Model 667Rear spring U-bolt to rear axle	*BA32.20-N-1006-03B
		 Model 690.6, 904Spring U-bolt on rear axle spring to rear axle	*BA32.20-N-1005-03A
17	Remove rear axle	 Model 904 with all-wheel drive: Installation: Insert spring pad (3) between rear axle and spring.
18	Install in the reverse order
19	Check oil level on rear axle without changing oil, correct if necessary
		Model 667 with rear axle 741.131 Model 690.6 with rear axle 741.130	AP35.00-D-3501A
		Model 904.### #R up to 315498 with rear axle 741.130	AP35.00-D-3501B

 Rear-axle steel suspension

Number	Designation			Model 690.612/ 613, 904
BA32.20-N-1005-03A	Spring U-bolt on rear axle spring to rear axle	M141.5	Nm	170

 Rear axle steel suspension

Number	Designation			Model 667
BA32.20-N-1006-03B	Rear spring U-bolt to rear axle	M14x1.5	Nm	160

 Rear axle shock absorber

Number	Designation					Model 690.612/613, 904
BA32.25-N-1001-03A	Nut/bolt, shock absorber to rear axle	M121.5	8.8		Nm	-
		M121.5	10.9	Stage 1	Nm	-
				Stage 2	°	-
		M141.5			Nm	140

 Rear axle shock absorber

Number	Designation			Model 667, 668, 670
BA32.25-N-1001-03C	Bolt/nut, shock absorber to axle console	M141.5	Nm	100

 Differential lock

Number	Designation			REAR AXLE 741.130/131/407/ 408 with CODE A71
BA35.40-N-1004-01B	Banjo bolt with banjo union, hydraulic line to shift cylinder	M101	Nm	20

 Wheels

Number	Designation		Model 690.6, 901, 902, 903, 904, 905
BA40.10-N-1001-01A	Wheel bolt and wheel nut	Nm	190

 Wheels

Number	Designation			Model 667, 668, 670
BA40.10-N-1001-01B	Wheel nut	M14x1.5	Nm	180
		M18x1.5	Nm	250

 Propeller shaft

Number	Designation				Model 690.6, 901, 902, 905 (except 905.613) Model 903.0/4/6, 904.0/4, 904.6 (except 904.663) except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) Model 905.613 Except Sprinter low floor minibus	Model 904.663 Model 905.613 Sprinter low-floor minibus
BA41.10-N-1002-01B	Bolt, rear propeller shaft to rear axle	M101	Stage 1	Nm	70	70
			Stage 2	°	-	-

 Drive shaft

Number	Designation			Model 667
BA41.10-N-1002-01D	Bolt, rear drive shaft to rear axle	M101	Nm	70
		M121	Nm	–

 Brake hoses, brake lines

Number	Designation			Model 690.6, 901, 902, 903, 904 with code BB0 (ABS/ABD)
BA42.10-N-1001-04A	Threaded connection, brake line to brake hose	M101	Nm	14

 Brake lines, brake hoses

Number	Designation		Model 667
BA42.10-N-1001-04C	Bolted connection of brake line	Nm	16

 Rear axle brake caliper

Number	Designation			Model 667
BA42.10-N-1003-12D	Screw/bolt, wear indicator to brake caliper	M6	Nm	10

 Rear axle brake caliper

Number	Designation			Model 690.6	Model 904
BA42.10-N-1004-12A	Bolt, wear indicator to brake caliper	M6	Nm	10	10

 Axle load-dependent brake (ALB)

Number	Designation			Model 690.6, 901, 902, 903, 904, 905 Model 909
BA42.80-N-1001-01A	Nut, actuator rod to ALB lever and rear axle	M10	Nm	34

 Axle load-dependent brake (ALB)

Number	Designation			Model 667
BA42.80-N-1001-01B	Nut, ALB lever or rear axle	M10	Nm	25

352 589 02 37 00

Pliers

001 589 44 21 00

Torque wrench handle

901 589 00 63 00

Clip remover

000 589 21 01 00

Open end wrench

Repair materials

Number	Designation	Order number
BR00.45-Z-1019-06A	ABS sensor grease	A 000 989 62 51 10

Referenced documents

ah3500n000101a Notes on installing a revised final drive ratio
ah4110n000101a Notes on installing propeller shaft
ap3500d3501a Rear axle - oil change
ap3500d3501b Rear axle - oil change
ar3235d2210b Remove/install anti-roll bar on rear axle
ar3235d2210c Removing and installing rear axle stabilizer
ar4010d1100a Remove/install wheels
ar4210d0010a Bleed brake system
ar4220d052003a Detach brake cables
ar4220d0540b Adjust parking brake
ar4230d062001a Install ABS sensor
ar4230d062001b Install ABS sensor
as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid
ws0000p0040b 000 588 00 80 00 Vehicle lift