ar2020s7450sd

Remove/install coolant pipe

Type ar · topic 20.20 · version 0200 · 2010-04-27

Applies to: ENGINES 646.982 /983 in MODEL 639.601 /603 /605 /701 /703 /705 ENGINES 646.982 in MODEL 639.711 /713 /811 /813 /815

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.20 Radiator, coolant hoses — Series 639 (models 601, 603, 605, 701, 703, 705, 711, 713, 811, 813, 815) · Series 646 (models 982, 983)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.13 Line/hose/valve — Series 639 (models 601, 603, 605, 701, 703, 705, 711, 713, 811, 813, 815) · Series 646 (models 982, 983)

AR20.20-S-7450SD

Remove/install coolant pipe

13.4.10

ENGINES 646.982 /983 in MODEL 639.601 /603 /605 /701 /703 /705

ENGINES 646.982 in MODEL 639.711 /713 /811 /813 /815

Remove/install coolant pipe

N20.20-2048-06

1 Hose of engine intake air duct

2 Coolant pipe

3 Coolant hose

4 Bolts

5 Oil dipstick guide tube

6 Coolant hose

7 Securing clamp

B28/1 Pressure sensor downstream of air filter

R39/1 Vent line heater element

Modification notes

15.9.09

Methods and cross-reference altered

Step 5

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

1

Remove air filter housing

AR09.10-S-1150S

2

Disconnect electrical connector at pressure sensor downstream of air filter (B28/1)

3

Pull vent line heater element (R39/1) out of hose for engine intake air duct (1)

4

Remove engine intake air duct hose (1)

Loosen hose clamp at turbocharger.

Installation: Ensure that the hose of the engine intake air duct (1) is seated correctly.

5

Drain coolant

AR20.00-S-1140S

6

Disconnect coolant hose (3) at coolant pipe (2)

For this step loosen screw clamp.

7

Remove bolts (4) at coolant pipe (2)

8

Loosen oil dipstick guide tube (5)

To do so slacken securing clamp.

9

Disconnect coolant hose (6) at coolant pipe (2)

For this step loosen screw clamp.

10

Remove bolt at securing clamp (7)

11

Remove coolant pipe (2)

Separate cable tie if necessary.

Installation: Replace cable tie if necessary.

12

Install in the reverse order

Checking

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

13

Carry out visual inspection for leaktightness when engine is running

Referenced documents