S20.20-4547-09
Shown with code H06 (A/C) |
1 | Coolant hose | 5 | Radiator | 10 | Electrical wiring harness | ||
2 | Fan housing | 6 | Condenser | 11 | Coolant hose | ||
3 | Coolant hose | 8 | Electrical connection | 12 | Rubber retainers | ||
4 | Locks | 9 | Electrical connection | 13 | Coolant hoses |
Danger ! | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Danger ! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger ! | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
| Remove/install | ||
1 | Remove crossmember | ||
2 | Remove air duct insert (5) on cooler | ||
3 | Drain off coolant | ||
4 | Remove coolant hoses (13) from fan housing (2) | ||
5 | Remove coolant expansion reservoir |
| |
6 | Remove charge air cooler | ||
7.1 | Remove engine charge air duct downstream of charge air cooler | Model 415 with engine 607 | |
7.2 | Remove engine charge air hose downstream of charge air cooler from fan housing (2) | Model 415 with engine 200 | |
8 | Remove coolant hose (1) from fan housing (2) | Model 415 with engine 607 | |
9 | Remove coolant hose (3) from coolant thermostat connection fitting | Collect coolant which flows out. | |
Installation: Check clamp of coolant hose (3). | |||
Depending on findings | |||
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Replace clamp if necessary. | |||
10 | Release locks (4) | To do this pull up locks (4). | |
11 | Tilt cooler (5) to the front slightly | ||
12 | Remove condenser (6) and bind up outside the working area | MODEL 415 with CODE H06 (A/C) MODEL 415 with CODE HH9 (A/C regulated semi-automatically, TEMPMATIC) | |
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To do this press together the retaining clip on the left side, remove condenser (6) and remove. Do not drain off refrigerant and do not disconnect refrigerant lines. | |||
13 | Mark assignment of electrical connections (8, 9) | ||
14 | Disconnect electrical connections (8, 9) | ||
15 | Remove electrical wiring harness (10) | Installation: Position electrical wiring harness (10) correctly. | |
16 | Remove radiator (5) up and out | ||
| Check | ||
17 | Check rubber mounts (12) | Depending on findings | |
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Replace rubber mounts (12). | |||
18 | Modify fan housing (2) on new cooler (5) | Only when replacing the radiator (5). | |
To do this unlock fan housing (2) (arrows) and take off. | |||
19 | Modify coolant hoses (1, 3, 11) on the new radiator (5) | Only when replacing the radiator (5). | |
Installation: Detach clamps of coolant hoses (1, 3, 11). | |||
Depending on findings | |||
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Replace clamps. | |||
20 | Modify retaining rubbers (12) at new cooler (5) | Only when replacing the radiator (5). | |
21 | Install in the reverse order |
Referenced documents
- ar0941s6817cd Remove/install charge air cooler
- ar0941s8624cd Remove/install engine charge air channel downstream of charge air cooler
- ar2000s1140c Drain coolant, fill up and check cooling system for leaks
- ar2020s386510cd Remove/install cooler air ducting
- ar2030s4950cd Remove/install expansion reservoir
- ar6230s1360c Remove/install crossmember
- as0000z000901a Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.