ar0941s6817cd

Remove/install charge air cooler

Type ar · topic 09.41 · version 0101 · 2013-06-25

Applies to: MODEL 415 with ENGINE 200, 607

Where it sits

Function group 1 Engine › 09 Air intake, turbocharging › 09.41 Charge air pipe/charge air cooling — Series 415

EinPAS 15 Engine › 15.30 Air intake/charging › 15.30.45 Charge air cooler — Series 415

Also applies to engines/gearboxes: 200 ***, 607 ***

AR09.41-S-6817CD

Remove/install charge air cooler

11.06.2013

MODEL

415 with ENGINE 200, 607

Remove/install charge air cooler

1

Charge air cooler

S09.41-4543-11

Remove/install

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove air supply ducting on radiator

AR20.20-S-6823C

2

Remove traversing crossbar

AR62.30-S-1360C

3

Remove air ducting on radiator

AR20.20-S-3865-10CD

4

Remove charge air ducts on charge air cooler (1)

AR09.41-D-1311-01WE

To do this open Henn couplings for charge air ducts.

5

Remove charge air cooler (1)

To do this unlock charge air cooler (1) below (arrow) and upwards out of the guide.

6

Install in the reverse order

Check

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

7

Check for leaktightness with engine running

Visual inspection only.

Referenced documents